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Copyright © 1994-2024
Reproduction of this document in whole or in part is permitted if both of the
following conditions are satisfied:
1. This notice is included in its entirety at the beginning.
Even though this laser is not likely to cause any harm, one should always
take laser safety seriously. Someday you may be working with one that is
truly dangerous.
An experimental setup is presented which allows for several types of
interferometers to be easily implemented without requiring any special
tools or test equipment. The behavior of various interferometer
configurations will be explored as well as the use of the interferometer
for sensing and extensions to actual
measurements like displacement (change in position) down to nm precision.
The set of parts may be easily duplicated and/or modified for specific
interests.
All Rights Reserved
2. There is no charge except to cover the costs of copying.
DISCLAIMER
The information in this document
is intended for use in hobbyist, experimental, research, and other
applications where a bug in the hardware, firmware, or software, will not
have a significant impact on the future of the Universe or anything else.
We will not be responsible for any consequences
of such bugs including but not limited to damage to the $100,000,000
wafer FAB that was purchased on eBay for $1.98 + shipping, financial
loss from the waste of
28 spools of ABS due to the office 3-D printer fabricating a part with
random dimensions due to loss of lock, or bruising to your pet's ego
from any number of causes directly or indirectly related to
the implementation and use of this system. ;-)
ACKNOWLEDGMENT
The Michelson Interferometer experimental setups V1.0 and V1.5 were
originally developed for Engineering student projects at Swarthmore
College, Pennsylvania. V2.0 was the first one for sale. This is the
extension to heterodyne interferometry using a Zeeman HeNe laser.
SAFETY
The only safety issues with the experiments to be performed using this kit
are with respect to the low power Helium-Neon (HeNe) laser. Sure, you could
drop the breadboard or laser on your foot, but that's outside our
control. :( :-)
Abstract
The Michelson interferometer is one of the earliest and simplest
to be developed, but also likely the most widely used configuration
in a variety of applications including metrology (precision measurement).
The type found in most introductory textbooks use single frequency or
unstabilized lasers in what are known as "homodyne" interferometers.
They are the subject of the companion document:
Sam's Educational Michelson Homodyne
Interferometer Project Manual V2.1
This version uses a special two frequency laser to implement the "heterodyne"
interferometer, which are more likely to be found in high performance
commercial applications like semiconductor wafer foundaries.
Introduction
IMPORTANT: This manual applies to version 2.1 of
Sam's Educational Michelson Heterodyne Interferometer kits. (There is
no V1.x or V2.0 for heterodyne.) Here are links to all of them:
For the combined kit (heterodyne + homodyne), both of the relevant manuals will need to be referred to, though there is a lot of overlap.
Detailed information and instructions on using and constructing most of the sub components of these kits like the various custom PCBs may be found at Sam's Electronics and Laser Kit Information and Manuals. There will also be links to them throughout this manual.
Homodyne interferometers employ a laser which nominally produces a single optical frequency ("laser line") while heterodyne interferometers employ a laser that generates two closely spaced optical frequencies. They each have their advantages and drawbacks. Much more on this below. The default laser used in these kits is some version of a 5517 from HP (Hewlett Packard), Agilent, or Keysight. They are all virtually the same with name changes due to corporate changes. However, there is also an advanced option to construct the two frequency laser from basic components. This is discussed briefly later in this document with links to more detailed information.
The photo below shows two typical configations of the Compact and Extended Heterodyne setups.
Typical Compact and Extended Heterodyne Setups with Ball Bearing Rails and OR3
Interferometers are the key technology is numerous applications in manufacturing and testing where the very minute wavelength of light is the "yardstick" providing non-contact measurements down to nanometer precision. In short, a light source is split into two parts that may travel different paths and then recombined at some type of detector. Where the path lengths differ by an integer number of wavelengths, the result will be constructive interference and the output of the detector will be high; where it differs by an integer number of wavelengths plus one half wavelength, the result will be destructive interference and the output of the detector will be low. In between, the output will vary sinusoidally. With suitable detectors and electronics, remarkably precise measurements can be performed. For example, nearly every microchip manufactured in the explored universe has been done with wafer steppers whose stages were positioned using interferometry based on HeNe lasers.
While interferometers are employed in a wide array of applications, the general emphasis for these experiments relate to the use of interferometery in metrology - precision measuremens of physical characteristics like displacement, velocity, angle, straightness, and more. Therefore unlike numerous interferometer experiments that may be found via a Web search, the emphasis here is on the signals that the setup provides, not so much on the interference patterns. With the homodyne interferometers using a non-two frequency laser (stabilized or otherwise), nothing precludes the observation of these. However, with a two frequency laser, the fringes aren't stationary and would have a bandwidth extending to MHz. So, unless you've opted for the high performance eyeball upgrade, that's out of the question. :( :-)
The experimental setups will enable various interferometer configuration to be easily implemented and then tested with one arm being on a micrometer linear stage and/or with some other device or material that can vary the path length precisely.
The light source is a Class II 633 nm Helium-Neon laser (HeNe for short) with an output power typically between 0.25 and 0.5 mW. Unlike the common HeNe laser, it produces two optical frequencies ("lasing lines") separated by a value called the "split frequency", and are implemented using a technique called "Zeeman Splitting". In essense, an axial magnetic field applied to the laser tube causes it to produce a pair of lasing lines (rather than a single one), typically 10s of kHz to several MHz apart. The "Z" used in various filenames and links throughout this manual is an artifact of the Zeeman laser that is used. ;-)
The basic detector is a photodiode with AC preamp called an "Optical Receiver". A dual channel digital oscilloscope will be used for initial testing with µMD2 for actual displacement measurment. Variations and enhancements to these will be offered as options.
Among the areas that can be explored with the Basic setups are:
There is no need to construct all of the interferometer configurations described below. Doing the Linear Interferometer (LI) first makes sense since there are detailed instructions on its construction, alignment, testing. Building the High Stability Plane Mirror Interferometer (HSPMI) would be the logical next step moving from cube corners to plane mirrors. It also permits the loudspeaker and/or PZT actuators to be added. Then after that one of the others. Perhaps coordinate with the other project students using this same kit so that each of you do different ones.
This minimal set of experiments can all be done using parts in the Basic Kit:
The following additional projects can be done using parts in the Deluxe kit:
The following are more advanced projects, but they may require additional parts and/or different parts including the laser that are not included in the either kit:
There is some information on these in this manual and links will be provided to learn more.
As of Winter 2022, there are 3 versions of the setups. Around 5 each of V1.0 and V1.5 (which differ in minor details) have been built and are being used for in-person and remote project labs at a local college; V2.1 is the one for sale going forward and comes in several flavors. The detailed asseembly instructions in this manual are for the Heterodyne V2.1 and is most similar to the original Homodyne V2.1 but modified for use with the two frequency laser.
Various configurations of these kits have been available on eBay under my user ID: siliconsam. But they have been discontinued due to infrequent sales resulting in each being a one-off and more effort than was worthwhile. However, if you are really interested - and motivated - it may be possible to work out some cooperative arrangement directly. There is a complete parts list at the end of this manual. Most opto-mechanical parts are readily available from Thorlabs and hardware from McMaster-Carr. I can provide the laser at a relatively affordable price. The custom parts can be relatively easily fabricated, or I may be able to provide them at modest cost. Contact me via the Sci.Electronics.Repair FAQ Email Links Page if interested in pursuing this.
Currently, there are three minor variations that differ only in the location of the laser and the length of the ball bearing rail for Arm 2. The "Compact" version places the laser entirely on the breadboard and is more convenient for transport. Its main limitation is that the ball bearing rail is limited to 150 mm so it fits on the breadboard. The "Mid-Size" and "Extended" versions moves the laser to the left with an extension bar to support the back of the laser and uses a 200 or 300 mm rail. Versions include a Motion Control Platform (MCP) in place of the ball bearing rail for Arm 2. In principle, a closed-loop positioning system could be implemented using the interferometer and µMD2 for feedback, though the required additional hardware and software is expected to be developed by advanced project students. ;-) There is also a more major variation permitting a 400 mm rail or 300 mm MCP to be installed even on the Compact version, though without detailed assembly instructions. Stay tuned.
As noted above, there will also be a combined "Het + Hom" kit which frequency laser into a single frequency laser by blocking one of the polarized components and orienting the remaining one at 45 degrees. That modification will be detailed here, but for the experiments, one is referred to the Sam's Educational Michelson Interferometer Experimental Setup Project Manual V2.
Some of the photos are of the original prototype on a custom aluminum optical breadboard. They are only for reference (and because I'm too lazy to reshoot them!).
Note: Off-page links (including any clickable graphics) open in a single new window or tab depending on your browser's settings. A suitable fixed width or monospace font like "Courier New" must be specified in your browser to make sense of the simple ASCII diagrams. For Firefox, go to: "Settings", "General", "Fonts", "Advanced", "Monospace", and confirm that it is "Default (Courier New)".
So while it could be made to work, everything would be more finicky. But even so, a combined kit will probably be offered in the future. ;-)
All signals are AC. For this kit, they will be either fixed (for REF - 1.5 to 2.0 MHz) or varying for MEAS (theoretically from <100 kHZ to 4 MHz or more), though for reasonable velocity of the reflector, they will tend to be close to REF.
So for the heterodyne interferometer, the detector is slightly more complicated than a photodiode since it must operate at frequencies up to several MHz and the available beam power using two frequency lasers tends to lower.
There need to be two signals:
Note that by convention, ARM 1 of the interferemeter (at the back of the breadboard) is for REF; ARM 2 of the interferometer (with the stage) is for MEAS. Even though they appear symmetric at first glance, for some interferometer configurations, there is a difference in behavior, usually a scale change. For example with the Linear Interferometer (LI), moving either reflector results in the same change in PLD. However, for the Plane Mirror Interferometer (PMI), Arm 1 has 1/2 the sensitivity as Arm 2.
The most basic circuit is shown below:
Silicon Photodiode +---------|<|-------+-------o Output to scope or DMM | Cathode Anode | | / | \ R-Load | / | Bias Supply \ | +| | - | +--------||||-------+-------o GND / Common / Return | |
Note the polarity of the PD with its cathode connected to the positive of the power supply and thus reverse biased. With no light incident on the PD, only the so-called "dark current" will flow, which is generally small enough to be ignored (nanoamps or less).
A very simple custom PCB is included to implement a similar circuit for initial testing with an oscilloscope. It is called BPD1 but the PCB may be unmarked or labeled something else. The bias supply can be +15 VDC from the laser power supply, 12 V from the power pack used for various experiments, or a 9 V battery. The load should be 2-3K ohms.
OR3 is on a 1" by 2.75" PCB and remedies most of these deficiencies. The optical input is a beam up to ~3 mm in diameter (using the default photodiode) with an optical power from <10 µW to >1 mW. While OR3 as tested doesn't have the frequency response of the commercial ORs, its >3 MHz bandwidth is more than adequate for systems using the kit lasers. And it is expected that the bandwidth limit can be extended with trivial changes to only a few part values. This is left as an exercise for the student. ;-)
Where optical power low and electrical noise pickup becomes an issue (or for simply for convenience and aesthetics), a case with a copper foil liner or wrap for shielding could easily be fabricated for this using that lonely 3-D printer eagerly awaiting something to 3-D print. ;-)
The actual SG-OR3 PCB is four layers with internal power and ground planes. This does appear to have better sensitivity without stray noise pickup than a two layer PCB with the same component placement but no planes. The gain can be set at the half way point and still be quiet with no signal without shielding. And the sensitivity there is better than 2 µW at 3 MHz. The populated SG-OR3 PCB is shown below. It may look HUGE in your Web browser. Don't be fooled. ;-)
REF (F2, vertical) and MEAS (F1+ΔF1, horizontal) are passed through a linear polarizer at 45 degrees to a back-biased photodiode. The optical receivers provided with this kit add circuitry to boost the signal and then convert to the RS422 signal format required by µMD2. See Optical Receiver 3 (OR3) - Assembly and Operation Manual. These are provided in kit form with Heathkit™-style assembly instructions so construction is not overly painful. ;-)
More information on OR3 including complete "Heathkit™-style" assembly instructions may be found at Optical Receiver 3 (OR3) Assembly and Operation Manual.
(Even though REF and MEAS are differential pairs - each pair being similar but with polarity - we will usually refer to them simply as REF and MEAS except as noted.)
Laser Head Connector Pin Funtion ------------------------------------ E ~REF F REF
Laser Head Connector Pin F o---------o Scope Channel 1 Power Head Connector Pin R o---------o Scope Channel 1 Ground
An AC signal on REF (and ~REF) from the laser is only present after READY turns on solid. Since the rest of the interferometer does not affect REF, it can be viewed any time the laser is powered and READY is on solid.
BPD1 Pin Function ------------------------- 1 GND 2 +Bias Voltage 3 PD 1 Anode 4 PD 2 Anode
PD1 is probably the one to use. The other one is intended to be used where a beam-splitter separates the polarized components. As with the Thorlabs DET110, a load resistor is required so the photodiode current can develop a voltage to be viewed with the scope. At the frequencies that MEAS will have, a value of a few K ohms is suitable.
2 R Protect PD1 3 + Bias Voltage o-------/\/\---+-----|<|------+-------o Scope Channel 2 1K ohms | | typical | / _|_ C Bypass \ R-Load --- 0.1 µF / 2-3 K ohms typical | \ 1 | | 1 - Power Ground o--------------+--------------o-------o Scope Channel 2 Ground
The signal will be a fairly decent sinewave at the REF frequency with an amplitude proportional to optical power and R-Load.
However, the MEAS electrical signal will only be present when the F1 and F2 polarized components are both present and combined using a linear polarizer at 45 degrees. This will be true directly from the laser but the signal from the interferometer, correct alignment will be required.
With REF and MEAS displayed on the scope and synced to REF, any change in PLD will show up as a change in the horizontal position (phase) of MEAS. With the interferometer aligned, gently touching the breadboard or even just walking across the floor will probably be easily detectable.
More on all this will be explained in more detail in the sections on the Linear Interferometer.
A variety of techniques can be used to extract this information but virtually all are ultimately based on digital counters for REF and MEAS whose difference is used to calculate displacement, or a single up/down counter with suitable logic to deal with race conditions. These result in a basic resolution of 1/2, 1/4, or 1/8 wavelength depending on the type of interfermeter. Additional hardware, software, or firmware are then (optionally) be used to extend the resolution down to or below the nm range. A variety of techniques can be used including Phase Locked Loops (PLLs) to multiply the REF and MEAS frequencies by 16 or 32 or more before applying them to the counters, or digital estimation of the phase difference between the REF and MEAS signals. PLLs are used in commercial systems like the HP 5508A while phase estimation is used in µMD1, the predecessor to µMD2 - since it can be done entirely in firmware. This is works-in-progress for µMD and may be available before the Sun goes Nova. ;-) However, by using averaging, similar resolution can be achieved but it just takes longer.
Early measurement displays like the HP 5505A were based on SSI-MSI TTL and occupied 5-1/4" high rack mounted units. Modern ones are typically implemented with a combination of microprocessors, FPLDs, and custom LSI parts and would easily fit inside a box of playing cards.
The graphic above show the specific example of a Linear Interferometer (LI) for displacement (change in position) measurements, with velocity calculated as the rate of change of position. By substituting different interferometer configurations, higher resolution displacement as well as angle, straightness, and other physical variables can be measured.
The µMD Graphical User Interface (GUI) runs on PC or laptop under Windows™ (XP/Vista/7/10/11 or later) via a USB interface. Raw measurement data from the Teensy board can also be input directly to something like Excel™ or Matlab™, or a user-developed analysis application. The screenshots below of µMD1 show the displacement of a mirror on a PZT driven by a triangle waveform from a function generator. The p-p amplitude is around 60 nm and 10 nm for the left and right plots, respectively. As noted, µMD2 doesn't currently support sub-wavelength interpolation, but if averaging is enabled and motion is relatively slow, the display will be similar.
µMD1 Main Window Typical Display (Left: 60 nm p-p, Right:10 nm p-p)
Complete information on µMD2 can be found at Micro Measuremnt Display 2 (µMD2) Installation and Operation Manual. It includes complete step-by-step "Heathkit™"-sylte assembly instructions for the SG-µMD2 PCB as well as information on the Windows µMD GUI.
However, if you would prefer µMD1, it is still possible to purchase the parts via a Digikey "Cart" with the SG-µMD1 PCB and programmed PIC from me.
The designations m-n show the paths taken by the Arm 1 and Arm 2 beams where "m" is the Arm and "n" is the sequence number.
The other configurations will have a few additional or substitute parts and small variations in the horizonatal position of the laser and placement of the optical receiver but are otherwise similar. Therefore only the LI setup will be described in more detail.
Beam diameter from most of these lasers is 6 mm so that experiments could actually be performed with optics up to several meters away. Where it is desirable to do experiments over even longer distances, a 9 mm beam may be requested. And a 1-2 mm beam can be substituted where everything is on the breadboard and the path length difference isn't too large.
A narrow beam is a bit trickier to align and to maintain alignment as the stage in Arm 2 is moved, but it is quite adequate for a small range of PLD. But where the PLD is large (e.g., for use as an earthquake sensor), the larger beam eases alignment and is required so that the divergence of the beam doesn't affect the detector response.
As a point of interest (or trivia), these parts cost something like $4,000 if purchased new. Fortunately for us, there is eBay. :-)
This assembly attaches to an aluminum "PBS Mount Adapter Plate" which itself is secured to the breadboard with optical posts and spacers.
For some of the other interferometer configurations, these will be replaced either with 1" planar mirrors installed in the KM100s, or with a thinner mirror glued to a loudspeaker or PZT. (More on these later.)
The CP type can be used for most purposes in place of an LP. Specifically here for placing in front of the detector and/or photodiodes.
Do NOT remove the protective film until ready to use. Also note that the CP sheet has a weak adhesive on the QWP surface and it will attract dust and debris (including grubby fingerprints!) Cleaning can be done with isopropyl alcohol but the adhesive will still be there when it evaporates.
Only small pieces of these are required for any given purpose so they can be cut as desired. Four or 9 equal pieces of each is probably a decent choice. Use masking tape to stick them whever they need to be stuck to. ;-)
In fact, the primary use is to be mounted in front of the optical receiver photodiode with the linear polarization axis at 45 degrees to combine the H and V F1 and F2 polarized components from the interferometer. For that, a ~4x6 mm piece of CP sheet is ideal and can be stuck directly to the photodiode.
A variety of mounting schemes are used:
The only difference between the Compact, Mid-Size, and Extended versions is mounting of the back of the laser. For the Compact version, the stud is attached the breadboard; for the others, the stud is attached to the xtension Plate.
If there is no desire to include any of the motion control options, the height of everything can be reduced by around 1".
The heights of any Retro-Reflectors (RRs) in the setup will be what most affect the beam height. This is true of the Linear Interferometer (LI). Where there is an RR attached to the PBS cube like the Plane Mirror Interferometer (PMI), the alignment of the laser will need to be used. However, there is a wide tolerance and enough degrees of freedom so in the end, it should not really be much of a problem to set it up.
Here is an annotated photo of a typical setup configured for the DPLI:
Please refer to the appropriate layout diagrams below.
An noted above, the only real difference between first these setups is in the mounting of the laser and the length of the ball bearing rail (or motion control platform). The Compact Version is most easily transported while the Extended Version provides the maximum range of movement of the Arm 2 reflector. The Mid-Size Version represents a nice compromise.
The one on the right supports an extra length 400 mm ball bearing rail or 300 mm motion control platform. Assembly is basically similar but detailed instructions are not provided, sorry. ;-) And it may be necessary to trim one of the BA1Ss used to mount the laser to provide clearance for the mount on the rail.
For the following it is assumed that nothing has been mounted, but depending on the previous use, some of these steps have already been completed. Refer to the layout diagrams, above, parts locations that are known to work.
Parts attached with fasteners should be snug but don't overtighten unless noted.
Then thread another 1/4-20 nut onto each stud so that the spacing between them is exactly 3/8". Add a 1/4 washer to each
With the laser upside-down on a padded surface, install the modified feet on both sides of the laser extended out using only a single M4 flat head screw for each in holes "S". Makes sure the feet extend at right angles to the laser. With only a single screw securing the feet, these should be a bit tighter than other fasteners. ;-) Install the unmodified foot at the rear of the laser using 2 M4 flat head screws in holes "R".
The power packs have US plugs or a socket for a power cord. For use overseas, appropriate plug adapters will need to be provided. These are not included since there are approximately 653,248 different power standards Worldwise and shipping would be kind of high if all were included. ;-) In that case, the cord may also not be included.
The higher current power supply may be rated at 16 VDC. If that is the case, a high current diode should be installed in series with the positive (center) lead to drop the voltage to an acceptable range. The bar on the diode should face AWAY from the supply.
The common point is the negative (-) of the higher current supply to the positive (+) of the lower current supply.
The pinout for the HP-5517 power/reference connector (J2) is as follows:
Pin Function ---------------------------------------------------------- A No Connection on 5517 B " " C " " D " " E ~REF (Zeeman beat signal from internal optical F REF receiver's differential line driver) G,H Ground J +15 VDC Sense K +15 VDC L -15 VDC M +15 VDC N,P Cable Shield R Signal Return (REF) S Ground T +15 VDC U Cable Shield
The diagram is of the connector on the laser. and the contacts on the rear of the cable connector.
Use AWG 22-20 stranded insulated hookup wire, preferably color coded for +15 VDC (yellow or orange), -15 VDC (blue or violet) and GND (black or green). And any other convenient colors for the REF signals.
Strip around 1/8" of insulation and insert into the connector socket. With tinned hookup wire and the gold-plated sockets, soldering is very easy. Add a short length of heatshrink tubing to protect and insulate each connection after each solder joint is made as this also prevents solder bridges between pins.
For the short cable, it is also not necessary to connect all the duplicate pins, though that won't hurt. And for those, there is no need to run all the wires the full length of the cable; they can be joined near the connector to a fatter wire.
The REF/~REF cable MUST include a GND to tie the µMD2 PCB to the system GND.
Double check that the connections are correct and secure.
When power is applied, both of the Power LEDs as well as the Laser ON LED should come on immediately. The laser then will go through a warmup sequence that takes 4 to 5 minutes. Around halfway through it, the READY LED will start flashing. When it stays on solid, the laser is stable and ready to use. ;-)
If the Power and Laser LEDs do NOT come on, power down and troubleshoot. It means there is a bad connection, bad power supply, or incorrect wiring. The laser is fairly well protected against the latter, but an internal fuse may blow if, for example, +15 were connected to -15. (Don't try it - I an not sure of what will happen, but it won't be good.)
Doing this accurately is critical to the ease with which the subsequent alignment can be performed since not all mounts have sufficient degrees of freedom to accomodate an arbitrary beam location and direction. Fabricating an "alignment aid" out of carboard may be useful. This would have a hole at the optimal height offest 1/4" toward one side from a mark at the bottom.
The laser beam should pass through the PBSC centered vertically and 1/4 inch toward the back. It should be at the same location relative to the breadboard at the far end. If not, fine tune alignment. :) Getting this dialed in via the nuts on the studs will greatly simplifiy alignment later.
Secure the platform on the breadboard using four 4-40 1/2" cap-head screws if the holes are tapped, or 4-40 3/4" screws and nuts if not. Take care to assure that it is aligned.
For more on setting up and using the MCP, see the section: Motion Control Platform
CAUTION: Make sure the tip of the screw does NOT contact the fixed part of the linear stage. If it does, an addition washer may need to be added. Or the screw can be shortened slightly with a metal file or grinding wheel.
Connect the REF signal to channel 1 using one of the REF wires from the laser head and GND. Set the scope to trigger on channel 1. With the laser powered and READY, there should be a stable ugly squarewave displayed at the REF frequency (between 1.5 and 2.0 MHz).
(Even if one beam is blocked, there could still be a weak signal due to imperfect optical coatings and such resulting in cross-talk between REF and MEAS. But it will be stable and locked to REF. That's the tip-off that the interferometer is not working.)
If the scope is triggered on channel 2 and the Arm 2 cube corner is moved rapidly back and forth on the rail, the MEAS frequency should change - increasing if the PLD is decreasing and decreasing if the PLD is increasing. If it doesn't change, alignment is not correct or an optic is installed incorrectly.
And for those new to interferometers, to reiterate, the optimal alignment will also be where the signal instability is maximized. ;-) Almost ANYTHING will affect it from touching the apparatus or table on which it is on, to just walking across the floor. The wavelength of light is really really small. ;-) To put this in some perspective, a full cycle of the signal with the Linear Interfemeter is a change in PLD of 316.4 µm (1/2 wavelength of 632.8 nm or 1/3160th of a mm). That's about 1/158th the diameter of an average human hair (~50 µm) or 1/22th the diameter of a human red blood cell (7 µm). Street traffic will be detectable, as will drafts from the A/C, changes in temperature, and siesmic events. Some of these effects can be further explored using parts in these kits.
The HSPMI on the other hand is perfectly symmetric: The beam paths for both Arms 1 and 2 are double pass and go through the CC. However, the change in PLD is double the change in position of the mirror in either arm. Thus it could also be used as a differential HSPMI where the relative displacement of Arms 1 and 2 is to be measured.
For use with a single frequency laser for homodyne or two frequency laser for heterodyne, the unequal path lengths is of little consequence. However, if building only a single type of plane mirror interferometer, it might as well be the HSPMI.
Normally, the Arm 1 mirror would be mounted along with the QWP on the PBSC as the reference since absolute PLD doesn't matter with the single frequency or two frequency lasers. For this setup, it's more convenient to mount the Arm 1 QWP on the laser and the associated mirror separate.
As with the LI, above, the designations m-n show the paths taken by the Arm 1 and Arm 2 beams where "m" is the Arm and "n" is the sequence number.
The only real difference in the assembly procedure is the addition of the\ QWPs and substitution of the planar mirrors for the cube corners. Alignment will be similar though the effects of beam height and offset will change subtly. But what fun would it be if nothing was different? ;-)
Adjust the location of the Arm 2 planar mirror so that the PLD is close to zero. Since the Arm 1 and Arm 2 beam paths are identical, distances from the mirrors to the faces of the PBSC block can be used.
Alignment will be similar to that for the LI, differ in some respects due to the planar mirrors and double pass architecture:
With care, both the gross change of the PLD in integer wavelengths as well as the subtle variation in rate of change at sub-wavelength resolution can be observed either directly or by recording the display and playing it back in slow motion. Since the change is analog - not quantized into bits - more subtle behavior can be easily seen at a resolution down to a few nm. And the extreme sensitivity of the interferometer to any disturbance will be obvious.
Source code for the GUI can be made available, but changing anything is highly discouraged! Hacking the firmware for µMD0 (Homodyne only) is straightforward. For µMD2 (Homodyne and Heterodyne versions), it is more dicey but shouldn't explode the Universe if care is taken to limit additions to the code just before the values are sent to the USB port - and not messing with any values that impact what is sent! However, there is no - zero - tech support for unauthorized changes, even to a single bit in a comment fields. I've lost too many brain cells in the creation of the GUI and firmware to want to revisit them. And after overloading my brain, many of the relevant memories have been off-loaded to long term storage. ;( :-)
Before proceeding with any of these, please read the sections on Monitoring the PLD since changing the PLD without measuring it is like a tree falling in a forest with no one around. ;-)
The micrometer stages permit µm-scale displacement to be manually set, though as a practical matter doing *anything* at that resolution manually is a challenge. And even just touching the knob introduces a displacement shift and vibrations which are easily detectable and jitter in the fringe display or measured displacement.
It would replace the Thorlabs or ball bearing rail and carrier with a stepper motor-driven platform and an Arduino-compatible board to drive it. Among other things, this will enable the characterization of non-linearity, backlash and displacement scaling error. These are critical parameters in CNC machine calibration. In addition, controlling Arm 2 motion electronically should introduce far lower vibration than actually touching the micrometer knob.
However, these are not super precision rigs. Their selection was based on the small size to fit the interferometer setup - and cost. So they may have significant free-play, backlash, and other errors. But that's exactly the sort of thing that experiments can aim to characterize. The main issue is that they use a lead screw (not a ball screw) into a threaded brass block. And aside from a setup like that being inherently imprecise, the machining is sometimes, well, not so great as well. :(
(Doing something similar using a servo motor rather than stepper motor is possible and theoretically superior, but likely much more expensive and complex.)
The basic components are:
There are currently 2 variations designated Type 1 and Type 2. Type 1 is smaller (height and width), but is not as precise as Type 2, which is also slightly more expensive. But both are quite compact. Other types could be used but they quickly become massive and just a wee bit overkill to move a mirror mount. ;( :-)
The default models that have been selected have a travel length of either 100 or 200 mm. The screw pitch for Type 1 is 1 mm resulting in 200 full steps per 1 mm of linear movement. For Type 2 the pitch may be 2, 4, 6, or 8 mm resulting in 100, 50, 37.5, or 25 full steps per 1 mm of linear movement. The default will either be 2 mm or 8 mm (my choice).
For more of a DIY approach, an Arduino A3967 EasyDriver or something similar may be used, but their maximum current and micro-step resolution are usually much more limited. An even more rudimentary approach using an H-bridge driver shield and suitable Arduino sketch could also be used. But doing something like either of these is not really worth it unless what you really want to do is explore the finer points of motor control rather than interferometers. ;-)
The setup below was used for the initial implementation and is similar to what will be included in the kit, (currently an option). This rail with a travel of 200 mm would fit easily fully on the "Extended" version of the interferometer. In fact, rails with a 250 mm travel would also fit and they may be available in the future. For the shorter setups, a rail with a travel of 100 mm would be used. Putting the motor on the left enables a micrometer stage with the knob on the end to be used without hitting the motor housing, which is at a greater height than the platform. However, to minimize the PLD for the homodyne setups, the motor should be on the right using a micrometer stage with side-mounted knob. For Heterodyne, the absolute PLD doesn't make any difference so there's no real need for the reflector to be able to move as close as possible to the interferometer.
Holes will need to be drilled or drilled and tapped on the breadboard to mate with the Metric hole spacing of the rail. BA-type hold-down clamps or even industrial strength double sticky tape would also work, if a bit clunky.
To mount the micrometer stage on the stepper platform, an adapter plate is needed unless one is willing to simply use glue. It's the same one used with the ball bearing rail, so that can be transferred if available. 5-Minute Epoxy would be satisfactory, and could be removed if necessary. (If installed on a V2.0 setup, the optical centerline increases by 1/2 inch so some parts change, mostly Thorlabs posts and spacers.)
The Atmega 328P Nano runs the firmware in the link, below. This is for testing only or if all that's desired is a manually-controlled motorized stage. ;-) It has no error checking so twiddling the knob faster than the motor can move so it just whines is very easy, and there are no limit switches so the flaform can smack into the end plates. But as can be seen, there are many extraneous useless LEDs. ;-) The DM320T controller is set for 400 pulses/mm and the lowest motor current of 0.3 A. Higher current will increase the maximum speed to some extent, but don't go above a sustained current of more than 0.6 A. CAUTION: I you decide to play with a rig like this, make sure the DC to the DM320T is clean and comes on quickly. Else the DM320T may get into a funky state which among other things can send lots of current through the motor, as well as not respond to drive pulses. At least, that's what appeared to have happened on more than one occasion when ramping up the input voltage manually. A 12 VDC wall adapter solved that. I don't know if the red Fault LED on the DM320T being off is sufficient to guarantee correct operation.
Test of 200 mm Travel MCP (left), on Extended Heterodyne Setup (Left-Center), Test of 100 mm Travel MCP (Right-Center), and on Basic Homodyne Setup (Right)
The photos show samples of the 100 and 200 mm travel MCPs along with typical installation on the optical breadboards. The electronic Solderless BreadBoard (SBB) with the Nano driving the 200 mm versions is my original rig for testing the quad decoder sketch; the one with the 100 mm versions is all that's needed and is what will be included in the kit. Feel free to add decorative LEDs. ;-) And yes, if you look closely, the tip of the micrometer is not touching the bracket in one of the pics. That's because the stage can be locked in place and wasn't unlocked for the photo. ;-)
The hardware is the easy part and a mock-up has been constructed as shown above. For V2.1, the motion control platform can be substituted for either the Thorlabs or ball bearing rail with virtually no changes to anything else. But for V2.0, it will not quite be a drop-in as the heights have increased by 1/2 inch. So some opto-mechanical components will need to change - mostly Thorlabs posts and spacers, but there would be negligible additional cost involved.
The software to make this educational and useful is the challenge.
An Arduino sketch for an initial version that simply enables the platform to move based on Quad-A-B encoder signals - NOT from the interferometer! - can be found at:
The SG-µMD0, SG-µMD1, or SG-µMD2 PCBs can have firmware added for motor control in addition to their other duties. Or another microcomputer could be used.
Suggestions for actual challenging applications (and coding volunteers) are welcome. :( :-)
Mechanical installation
Secure the platform on the breadboard using four 6-32 1/2" cap-head screws if the holes are tapped, or 6-32 3/4" screws and nuts if not. Take care to assure that it is aligned.
Electrical installation
Please refer to the connection diagram below.
Typical Connection Diagram for Motion Control Platform Testing
(To reverse direction, do only ONE of the following: Swap A and B, Mov DIR from D16 to D14, swap A+ and A-, swap B+ and B-.)
There could be others, so confirm with a multimeter. The coil resistance should be no more than a few ohms. Connect them to the A+/A- and B+/B- terminals of the DM320T. As a practical matter, it doesn't much matter which motor winding goes to A or B, or even the polarity as long as they aren't cross-connected (which should not damage anything but the motor won't move). Direction of motion is reversed by swapping any single pair of wires going to a specific winding. The DM320T connector blocks may be removed by grasping them and pulling straight ou if that is more convenient to secure the connections.
Here are the required connections. Referring to the sample sketch, there are other pins that may be used to monitor up/down pulses and PWM signals to drive various flavored LEDs for your own amusement. ;-)
Arduino Pin Nano Pin Name Function ---------------------------------------------------------------------------- D2 5 A Encoder input D3 6 B Encoder input D14 19 DIR-R Direction reverse to DM320T* D15 20 Pul Motor drive pulse (low) to DM320T D16 21 DIR-F Direction forward to DM320T* GND 29 GND Ground/common for optical encoder+ 5V 27 +5V +5 VDC for DM320T OPTO and optical encoder VIN 30 VIN +7 to +12 VDC input power (optional)
* Only one of the Direction signals should go to the DM320T. They are complements of one-another. So if the platform moves the wrong way, use the other one.
+ Since the control signals to the DM320T are opto-isolated, the DM320T GND does not need to connect to the Arduino or encoder GND.
Color Function ------------------------------------- Red Vcc (+5 to +24 VDC) Black GND/Common Green Output A (open collector) White Output B (open collector)
Double check with the labeling on the encoder. Tin the wire ends or solder them to #24 AWG solid wire to insert into the SBB. The required pullup resistors are provided by the Nano so no other components are required.
The encoder can also be used to drive µMD0 or µMD2 with Homodyne firmware. For that, pullups will need to be added to the A and B signals and a reference voltage will be required on the A- and B- inputs at about 1/2 the signal swing.
When power is applied to the DM320T, the green LED should come on but NOT the red one. If it does, check connections and that power is clean and being applied quickly (not ramping up). The motor should not get more than slightly warm even after being on for a while at the 0.3 or 0.5 A current setting. The motor may make a hissing noise when stationary due to the DM320T's drive. I assume it is some sort of dither to overcome stiction (or something). It is not known yet how much the resulting vibrations will be seen by the interferometer. That may be an interesting thing to quantify. Ears and interferometers are very sensitive. ;-)
The typical rotary encoder included in the kits has a resolution of 400-600 cycles per 360 degree rotation. So turning the shaft should get the platform moving at a reasonable clip and it is easily possible to exceed the pulse rate where the motor responds. In that case, the motor will stall and whine with the platform remaining stationary. This is a mechanical limitation, not the Nano firmware. The lead screw has a small pitch (1 mm) which is desirable to maximize resolution for interferometer testing. But it also means the motor has to exert itself to produce fast movement. At the DP320T's coarsest Pulse/rev setting, the maximum platform speed is about 1 cm/second corresponding to 6,000 steps/second, or an encoder rotation rate of 2.5 revs/second. (6,000 steps/second / (600 cycles/rev * 4 pulses/cycle). If the DM320T DIP switch Pulse/rev setting is increased, the rate of movement will decrease proportionally and the maximum (input) pulse rate before the motor stalls will increase proportionally. Mounting a massive knob or wheel (not included) on the encoder would enable the friction and imbalance of the shaft to be measured by the interferometer. ;-)
The mini loudspeaker 4 ohm woofer can move its cone a couple of mm with 1.5 V at 0.375 A. But for these tests, it only needs to move a few µm.
One of the interferometer configurations using planar mirrors must be used for this since it's not practical to attach a cube corner to the loudspeaker. The HSPMI is recommended.
To use it:
For seeing how its movement will affect the interferometer, the loudspeaker can be driven with a 1.5 V battery (not included) and series resistor. Even with a fairly high resistor value like 10K ohms, the mirror will move decent amount, probably much more than one fringe cycle. Or it can be driven through a resistor via the 10K ohm potentiometer and 10K ohm series resistor from a 9 V battery or 12 VDC power supply. One of these should be included in the kits.
+ o--------+ | Battery / 10K or Power 10K \<---/\/\---> + Supply / \ Loudspeaker | - o--------+-----------> -
Calculate the sensitivity of movement in nm with respect to loudspeaker voice coil current.
DO NOT connect the loudspeaker directly to the 12 VDC power supply or 9 V battery as they both may be damaged or destroyed. No more than 1.5 V should ever be applied to the speaker. This can be done using a series resistor between it and the power supply or battery or with the potentiometer and series resistor as shown above. Only a very small current will be needed to move the mirror enough to be readily detected and it won't be visible by eye.
An electronic function generator with simple buffer amplifier and current limiting resistor can also be used to drive the loudspeaker over a larger range as long as the voltage to the loudspeaker doesn't exceed around 1.5 V. With a triangle wave and µMD0, it should be possible to demonstrate the linearity (or non-linearity) of the loudspeaker cone with respect to voltage.
The loudspeaker will also be sensitive as a microphone so monitoring the detector output on the scope should result in a fairly sensitive response to voice and music, though the frequency response will be terrible due to the large mass of the mirror. Input that to the line input of a stereo system and listen to it on headphones. Why? The quality will be terrible but it will demonstrate possibly the most complex way of going from acoustic sound to electronic sound. ;-)
Why might any of these NOT behave as expected? Think of not only issues with the interferometer but other causes.
The PZT beeper element in the kit is 27 mm in diameter with an active area of around 20 mm in diameter. It is what's called a "drum head" PZT because the surface moves in and out at its center when a voltage is applied. It can move a few hundred nm with 15 V at essentially no current - it has some capacitance but an infinite resistance, which for slow movement is all that matters. Up to around 100 V can be safely applied to move several µm.
As with the loudspeaker, one of the interferometer configurations using planar mirrors must be used for this since it's not practical to attach a cube corner to the PZT. The HSPMI is recommended.
+ o--------+ | Battery / 10K or Power 10K \<---/\/\/\---> + Supply / \ PZT | - o--------+-------------> -
(The 10K ohm series resistor is not required for the PZT but using it makes the circuit identical and safe for the speaker.)
Calculate the sensitivity of mirror movement in nm with respect to PZT voltage.
As with the speaker, an electronic function generator can be used to drive the PZT. With a typical output voltage swing of 20 V peak-peak, the change in position will be several wavelengths. By using a triangle wave and µMD0, it should be possible to observe how good the linearity of movement of the PZT is with respect to voltage, though there will be fewer full cycles compared to the speaker.
Or it can driven from the loudspeaker output of an audio amplifier through a step-up transformer.
The PZT may be sensitive enough to act as a microphone as well.
It may be done using any of the interferometer configurations, though the sensitivity will depend on which one is used.
The concept is that an increase in air pressure will change its index of refraction, and while this is totally invisible to the human eye, the interferometer should be able to easily detect it as a shift in the fringe signal. In fact many fringe cycles even for a space of a couple inches. With some simple calculations, it is possible to corelate the pressure reading on the gauge with the phase change of the fringe signal. If it's sealed well enough, even warming the gas cell by holding it tightly should result in a detectable fringe shift. However, doing that without introducing vibrations that totally swamp any change due to the expansion would be a challenge.
The Gas Cell Compensator (GCC) consists of a ~2" length of 1" OD Acrylic tube, a pair of planar windows sealed to the ends, the pressure bulb and gauge for a blood pressure cuff (sphygmomanometer), and some simple plumbing. It can mount on a Thorlabs post and post holder using a BA1S hold-down.
GCC Assembly:
The Acrylic tube will already be cut to length and drilled and tapped for the 10/32 hose barb and 8-32 set-screw to attach it to a Thorlabs post. The ends will have been ground to be close enough for government work. :) They don't need to be perfectly perpendicular to the tube or parallel to each-other. Nor do they need be polished - the rough cut surface is better for gluing. Only that they can seal to the windows.
The windows are 1-1/8" in diameter and made of either glass or Acrylic. The Acrylic will have paper protective brown paper on both sides.
Avoid getting any Epoxy inside the tube, especially on the windows, as much of their area may need to be unobstructed depending on the type of interferometer and/or whether the laser has a beam expander.
If it gets messed up before curing, the Epoxy can be careully wiped off and then the glass and/or Acrylic can be cleaned with alcohol (but nothing stronger!). After curing, a single edge razor blade can be used to remove Epoxy, then cleaned with alcohol. Take care to avoid scratching the window(s).
The photos show the Basic homodyne version with the GCC installed in Arm 1 of the interferometer. The mirror mount post holder is moved further out to make room for it. The arrengement is identical for the heterodyne setups except for the substitution of the laser and optical receiver.
For more details on the setup to view the signal, refer to the section: Monitoring the PLD.
This photo shows the complete setup with the prototype of the GCC and a scope trace of the photodetector out showing the GCC loosing presure some of its pressure over 20 seconds or so.
Closeup of GCC Assembly using a Piece of PVC Pipe (left), Overall Setup Showing the Fringe Signal as the Pressure Declines
Note: If doing this using one of the plane mirror interferometers, the Arm 1 mirror mount may need to face away from the PBSC (with the mirror installed backwards) as with the CCs in the LI to provide enough clearance for the GCC. Then adjust the Arm 2 mirror position so the PLD is 0.
The blood pressure gauge reads up to 300 mm/Hg (almost 6 psi), but there should be no need to go anywhere near the extreme hypertension region for these tests! :) 100 mm/Hg will be more than enough.
The gas cell can be mounted in either arm of the interferometer, though using Arm 1 is probably better as it has nothing else. It can be positioned so that either one or both beams (where present) pass through it. (How will this change the calculations?) Avoid aligning the gas cell so that the windows are perfectly perpendicular to the beam paths - angle it slightly so the reflections from the surfaces of the windows do not coincide with the main beams.
The Arm 1 and Arm 2 path lengths do not need to be the same so that at least is simpler than for the homodyne setup with unstabilized laser.
Fine tune the alignment of the interferometer to maximize signal amplitude. Close the bleeder valve and slowly pump up the bulb while watching the scope display and pressure gauge. The index of refraction, n, will be approximately equal to 1 + P * k. By measuring the number of cycles and partial cycles as the pressure is changed, it is possible to calculate k. Check it against a value found in a search. Why might it not be the same? Knowing k, an arbitrary pressure can be measured with the interferometer.
Based on the NIST Refractive Index of Air Calculator using Ciddor Equation, the index of refraction of air at 1 atm (760 mm/Hg), 20°C, and 50%RH, is 1.000271372. As an example, at a pressure above 1 atm of 100 mm/Hg, it is 1.00030715. What is the value of "k"? Over the 3 inches (76.2 mm) inside the GCC, the change in path length is approximately 2.73 µm or 4.31 full wavelengths at 633 nm. You can complete the calculations. ;-) Perform the test with 100 mm/Hg and your favorite interferometer configuration. Explain your results. What are the possible sources of error? Hint: What effect will reflections from the parallel surfaces of the windows have on transmission?
You might be wondering if it would be possible for the interferometer to act as a microphone using only the change in air pressure from sound waves in one arm. This could be done in principle, but the sensitivity would be extremely poor. In fact to get a detectable response due only to the air pressure variations would require sound levels similar to what might be found a few feet from a jet engine or directly in front of the loudspeaker array at a rock concert. Of course the entire interferometer would be vibrating (assuming it didn't totally disintegrate) and that would dominate any response. Original equipment human ears are extremely sensitive. ;-) See, for example: Engineering Toolbox: Sound Pressure.
This shows how a change in temperature of an object undetectable by eye can produce a noticeable effect if in one arm of the interferometer. A glass block with two polished surfaces actually called a "compensator plate" is included in the kit, along with 1 or 2 power resistors to heat it.
It may be done using any of the interferometer configurations, though the sensitivity will depend on which one is used.
Thermal Assembly Assembly:
The 12 VDC power pack is used to do the heating. DO NOT use a 9 V battery, it won't last very long. The power into the resistor(s) is 12*12/R - 5.76 watts for the 25 ohm resistor.
The Coefficient of Thermal Expansion (CTE) for optical glass is around 8x10-6/°C. (It varies slightly depending on the specific type, which is not known for the compensator block.) That means a 1 °C change in temperature will result in its length changing by 8 ppm (parts per million or 0.000008 x its length). Assume that the index of refraction of optical glass, ng, is approximately 1.5. (Again not precisely known .) Calculate the expected number of full cycles from the detector for a 10 °C change in block temperature. Don't forget that it's the net change in PLD that matters.
Monitor the signal using your choice of method as the block heats or cools and use the results above to estimate the temperature of the glass block based on its length. Without actually knowing the temperature of the block throughout its volume, and knowing it actual CTE and ng. it is not possible to be precise. That's OK.
The effect will not be as dramatic as with the GCC, above, but with care, should be easily detectable.
CAUTION: Do NOT leave the resistors plugged into the power pack continuously for too long as bad things may happen.
What else may be impacting the PLD change besides the block itself? For example, is there any detectable response to the heating if the block is rotated and/or offset so it just misses both beams?
The index of refraction of air, n, varies by just under -1 ppm/°C. Or more precisely, according to the same NIST Web site, -9.517x10-7. So heated air in one of the interferometer arms should change the path length due to its change in n.
This can be tested with the same Gas Cell Compensator assembly and interferometer configuration used for the air pressure measurements. Heat it with a blow dryer with the inlet port unplugged from the hose so that the pressure won't be affected. Do this well away from in the interferometer to avoid heating other components. Then quickly install it in Arm 1 and wait a few seconds for the vibrations to die away. Watch the signal as its temperature (and that of the air inside) declines. The heating could also be put into an oven on LOW. Just don't get it so hot that the Epoxy decomposes (which could be as low as 160 °C). :( :) While the sensitivity of n with respect to temperature compared to the effect on the glass block is around 1/10th as great, the GCC is ~5 times as long, so it should still produce an easily detectable signal.
Note that the expansion of the Acrylic cylinder itself is not a significant factor for these measurements. Why?
Engineering Toolbox - Refractive Index for some common Liquids, Solids and Gases lists the values for many common substances.
Parts to do these tests are not included in the kits, but with a bit of resourcefulness, it should be possible to provide a suitable vessel either for a gas or liquid (with its vapors actually being what's measured). The Gas Cell Compensator, above, can also be used for this purpose if a way is devised to fill it with the test gas, for example by adding a second hose barb so there are entry and exit ports.
Inexpensive glass cuvettes with polished parallel sides would make suitable containers to introduce liquids, or with an improvised cover, gases, without the need for additional plumbing. Cuvettes are typically 1 cm wide but may be up to 5 cm or more in length. 1 cm is not enough width for both beams in an arm to fit and the length is desirable to maximize the sensitivity. So, two cuvettes side-by-side may be needed. Or a custom cuvette could be constructed from pieces of microscope slides sealed with RTV Silicone.
As a simple test, start with the cuvette(s) being empty and allow the interferometer to come to thermal equilibrium. Then carefully add some alcohol (at the same temperature and filled to below the level of the beam) and watch the fringe signal as vapors come off the liquid.
Mounting the cuvette(s) on the power resistor heater could allow the effects of temperature to be explored either with a liquid or gas. But interpreting the results may be more complex than it appears at first.
More on this is left as an exercise for the student's imagination. ;-)
For these experiments where one of the arms is of considerable length, the 6 mm beam (up to around 5 meters) or 9 mm beam (up to at least 10 meters) will need to be needed. A narrower beam would expand too much to be useful. But don't get carried away putting the reflector 25 meters away. Remote alignment will be a large challenge at the very least.
Start with perhaps 0.5 meter. Then extend it gradually, tweeking alignment at each step.
The remote reflector should preferably be mounted on a separate structure, not the same table as the rest of the setup. Another table or wall, for example. Or even suspended by springs or wires. Either arm can be extended but using Arm 2 with the linear stage may be simpler for mounting to a slab of wood or aluminum.
This rig will be very sensitive regardless of the type of interferometer so anything more complex than the LI may not be justified. Those using a planar mirror as the remote reflector will be more challenging to align because of the mirror rather than CC and also that they are double pass. But if you insist, the PMI should be an acceptable "upgrade" but make sure the 10703A CC is used for the measurement beam. There probably isn't much point to constructing the HSPMI - and alignment will be trickier. Stability is going to be dominated by external factors, but feel free to go there. ;-)
The use of µMD0 or µMD2 to actually measure displacement would be best as the data could also be captured and (with some simple formatting in Excel) then be formatted like a seismograph. But just watching the signals on the scope should provide some valuable insight into what's going on. Not only vibrations, but temperature changes and even air convection should be detectable.
Variations on the basic interferometers can be used to sense tilt (angle), lateral movement (straightness), deviation from right angle (squareness), and others. See Optics for Interferometers Using Two-Frequency Lasers. The same optics can be used with single frequency lasers.
Without the cube corners and/or QWPs to separate the outgoing and return beams, everything will be jumbled together and there will be back-reflections directly to the laser. This won't cause damage but there could be serious instability in the resulting behavior. However, with a polarized HeNe, the effects may not be detectable either visually or even in the fringe signal. But for a random polarized laser, the result would be mode polarization switching, which could reak havoc with the signal.
The NRRPMI minimizes the required size of the optical components but with no retro-reflector, will require very precise in alignment during setup to maintain a usable signal with any significant movement. It is most similar to the original Michelson interferometer but the addition of the QWPs avoids (most) back-reflections to the laser.
However, it is asymmetric in terms of the beam paths. The reference (Arm 1) is single pass while the measurement (Arm 2) is double pass. To achieve a PLD close to 0 - required for the non-single mode laser - the positions of the two reflectors must differ significantly. Note how close the mirror on the stage is to the PBSC in the diagram - and that may not even be close enough for the paths to be equal!
For this reason, while the PMI is widely used, the HSPMI is recommended as the one to be built after the LI.
This is commonly used where space is tight since it doesn't require two offset beams. Normally, much smaller PBSC and CCs could and would be used. As with the NRRPMI, above, the use of the QWPs avoids most back-reflections to the laser.
The signal level may be even lower than with the PMI since the CCs are slightly lossier than planar mirrors. A single pass through the silver coated CCs is ~86% resulting in a net transmission of ~74% since there are two passes. For the planar mirrors these values are closer to 90% and 81%, respectively. The CCs also mess slightly with the polarization. With linearly polarized light, the plane of polarization is rotated by ~±10 degrees depending on which set of internal surfaces are involved. What the effect is on the circularly polarized light is not known.
What would be the effect if only one of the QWPs were present in Arm 1 or Arm 2? Try it!
The HRPMI is essentially an HSPMI in which instead of the return beam going to the detector, it is reflected back into the interferometer, but offset in position by an additional cube corner and traverses all of the optics a second time. So instead of 2 passes, it becomes 4 passes, and the losses will more than double reducing the signal level significantly. In principle, this could be extended to 6 or more passes using a similar approach, but as you will undoubtedly see if you're crazy enough to attempt to implement the HRPMI, it's already tough enough to align.
Drawing the detailed beam paths for the HRPMI showing how the photons are routed would be more work than it's worth. But since it is equivalent to the HP/Agilent/Keysight 10716A, a Web search will find information, but no need to bother Google, get it at HP/Agilent/Keysight 10716A High Resolution Plane Mirror Interferometer. However, the 10716A is normally used with a two frequency laser for heterodyne interferometry. So, wherever it refers to "ΔF", replace that with "ΔΦ" since we are changing the phase rather than the frequency.
The HRPMI setup requires some additional optics (another turning mirror and adjustable mount for an unmounted cube corner). The laser may also need to be positioned further to the left to make space. The only way to really test it without a measurement display would be with one of the methods of fine tuning path length - loudspeaker, PZT, air pressure, tmperature, etc. The micrometer stage will simply not have fine enough control to reliably detect a difference between X1 or X4. Thus the setup is shown with the loudspeaker.
Although drawn with all the beam paths in a plane, it is possible to implement it in 3-D as a 2x2 array within the PBSC by carefully offsetting the cube corners (as is done in the actual 10716A). Consider everything about the HRPMI to be a challenge. :-)
Here are two possibilities:
This diagram shows the modified setup for the LI:
Standard and Low Cost Linear Interferometer
Both the 1/2" PBS cubes and 1" CCs are readily available on eBay and elsewhere. (The 1" CCs can be the same type as those used in Arms 1 and 2 for the LI and DPLI.) Creative mounting will be required - perhaps that's a good use for the lonely 3-D printer you own. ;-) The tricky part is aligning the two PBSs so their reflections are perfectly parallel. The difficulty of this task should not be underestimated, especially since the inexpensive PBS cubes are, well, not always quite cubical. ;( ;-) Thus it cannot be done by aligning physical surfaces - it would have to be done in both axes using some sort of optical jig and a laser beam or beams, or in the actual interferometer setup with the Arms 1 and 2 reflectors positioned much farther away than they will ever be in use. My initial attempt attaching the PBSCs to a metal plate using double-sticky tape failed miserably. While the beams could be easily superimposed at the detectors, they were not sufficiently parallel to produce an interference signal. This is normally fascilitated by the CC(s) assuring parellelism of the outgoing and return beams, and the common planar reflective surface of the PBS for them. The overall beam pointing alignment may need to be within 0.01 mR or even better depending on the PLD and type of interferometer.
For interferometers requiring QWPs like the PMI and HSPMI, HP 10722As may show up on eBay at reasonable prices. As an alternative, I have a limited number of 1/2" optical grade mica QwPs which have been tested to work well. These are very fragile so they would need to be attached directly to the PBSs with index-matching cement (5 minute Epoxy may also be suitable), to a plate with holes for the beams, or to plastic or metal washers. Two of these would be required to substitute for each 10722A.
As partial confirmation, a test was done replacing the CC and 10722As of the HSPMI (but using a 10702A PBS since I don't yet have a generic 1" PBBS). The CC and QWPs were glued to HP alignment plates that attach to the PBSC with magnetic strips as can be seen below:
HSPMI using 10702A PBSC with a Generic CC and Generic QWPs
It does work. However, as expected, the signal amplitude is down by more than 65%. This is probably mostly due to the 16 traversals of the uncoated surfaces of the QWPs, followed by 4 traversals of the uncoated surfaces of the CC and 6 reflections from their internal silver-coated surfaces. But there are likely also contributions from not quite accurate 45 degree QWP orientation and less than perfect QWP 90 degree retardation. But the QWPs are mostly responsible for the decrease in signal level, so AR-coated QWPs would help a lot. It's *only* 8 passes but through 16 surfaces.
The HSPMI is the most complex of the common interferometers; The LI is trivial in comparison with only a single CC. While tests have not been performed with a generic CC attached to the PBSC in an LI, it is expected that the only effect would be a reduction in signal amplitude of around 9 percent due to the slightly lower efficiency of the generic CC of around 0.86 compared to 0.90 for each pass compared to one from HP.
Next up: Using a non-HP PBSC, though I do not expect there to be any significant difference in performance, at least for the small PLDs of this setup. Stay tuned.
But many other parameters can be measured using interferometry including angle, straightness, and flatness. The layouts for these are not particularly complex but would require creativity in mounting and some optics and mechanical parts not included in the standard kits. See the information at Optics for Interferometers Using Two-Frequency Lasers.
With an SF laser and the Quadrature Detector, the signal output from any of these interferometer configurations will provide complete displacement information that can be used with a measurement display or for closed-loop control. Systems using SF lasers are called homodyne interferometers.
SF HeNe lasers are available for order of $5,000 from a few laser companies (though this number has been dwindling). But fortunately, it is possible to construct one from readily available parts for less than 1/20th as much. The laser tube can be identical to the one used in the JDSU 1107 or 1108 random polarized HeNe laser head that comes with some of these interferometer kits. Adding a heater to control cavity length along with a simple controller using discrete analog components or an Arduino turns it into an SLM laser with performance similar to that of the high priced ones. The laser assembly could mount on the same 4-screw rings as the normal head cylinder, but inside its own cylinder, similar to what is shown in the photo below under "Future Options" and in the "Setting the Heights" section above. Some basic optics and a small PCB for stabilization would then be added. It's really that simple. ;-)
If interested, a kit of parts along with detailed assembly instructions is available. For the manuals, go to Sam's Electronics and Laser Kit Information and Manuals.
There are a couple of ways of doing this without actually rebuilding the laser itself. ;-) But unfortunately, both lose at least 1/2 the optical power. There's no easy way around that for a single axis as is the case here. (For two axes, a PBS could be used to separate the H and V polarized components with each one rotated to the desired polarization orientation or converted to circular polarization with waveplates. Each axis could then use 1/2 the total power and nothing would be inherently wasted.)
In the interest of efficiency (since as noted, the theoretical best that can be done is to only cut the power in half), a small PBS cube is used rather than LP sheet. The HWP has only a 5-10 percent loss and will be attached to its output-side. (Or vice-versa as the operations are symmetric). The detailed mechanics are yet to be worked out but any special parts will be provided with the combined kit and the "Single Frequency Converter" will mount on the faceplate of the laser.
Where a random polarized HeNe laser tube meets certain requirements, applying an axial magnetic field will result in the normal single longitudinal mode splitting into two components that are left and right circular polarized, which are converted to orthogonal linear polarization with a QWP. It turns out that many of the HeNe laser tubes that used to be used in 100s of thousands of supermarket checkout barcode scanners satisfy these requirements, and the laser tube found in a $10,000 metrology laser is essentially the same. ;-) Stabilization is then similar to that of SF laser, above, and a kit is also available. Since the SF and TF lasers are very similar, it may be possible to use the same tube and controller. But while a homodyne interferometer can work using an unstabilized laser with restrictions on PLD, a two frequency Zeeman HeNe must be stabilized because the beat frequency actually appears for only a portion of mode sweep. So it must be locked to the center of that range.
Kits are available to construct stabilized Zeeman HeNe lasers that would perform well for use with the interferometer. They include a bare HeNe laser tube, power supply, heater, magnets, optional parts to construct an Arduino-based controller, and more. So if you really want to be able to claim that this was built from parts closer to stone tools and bear skins than HP/Agilent lasers, see the manual at: Stabilized Zeeman HeNe Laser Kit 1 with or without Arduino.
Heterodyne V2.1 includes parts so that it can be configured as either the Compact or Extended configuration.
The only option for Heterodyne is the Motion Control Platform (MCP) in place of the MR15 ball bearing rail with MGN15-C carriage block.
Just as important are the skills to do fine soldering. If you are not proficient, find someone who is or practice on scrap PCBs. Correcting sloppy work on a PCB is much more difficult than doing it right in the first place and may not even be possible.
TWo-part 5-Minute Epoxy is included in all the kits.
While it is possible to use an analog scope for some of the experiments, being able to capture a trace at 1 Hz or 10 MHz is nearly essential. Analog storage scopes were never very good and are almost as rare now as raw dinosaur eggs.
Io = I * cos2(Θi)
where:
Where the input light has multiple polarized components with differing polarization orientations, the result is the sum of Malus's law applied to each one.
One use of an LP in this interferometer is to combine the two orthogonally polarized components from the PBSC at 45 degrees so they line up and can interfere at the detector.
Input Output ------------------------------------------------ Linear, θ = +45° Right circular Linear, θ = -45° Left circular Right circular Linear, θ = -45° Left circular Linear, θ = +45° Linear, θ not +/-45° Elliptical Elliptical, θ = 0 or 90° Linear at angle
"Elliptical, θ = 0 or 90°" means its major and minor axes are aligned with the waveplate optic axes. This case can be easily decomposed into the vector sum of a linear component (which is unchanged) and a circular component which gets transformed into a linear component at 45°.
QWPs are used in several of the interferometers. Their optical axes are always at ±45 degrees. (The handedness of the circular polarization will be swapped but that doesn't matter here - they are unmarked and can be mounted either way.) Thus when light polarized at 0 or 90 degrees passes through the QWP, it is converted to circular polarization. When that is reflected from a CC or plane mirror, the handedness flips and when it passes back through the QWP, the polarization axis is rotated 90 degrees. This allows the PBSC to redirect it resulting in the various beam paths required by the interferometers.
Some specific applications:
And as a point of interest CPs are used in front of LCD displays to increase their contrast under ambient illumination: With the LP side toward the viewer, ambient light will pass through it and the QWP, and be reflected by the display itself. But when CP light is reflected, the "handedness" flips and the result is linear polarization at 90 degrees to what it was originally, and thus blocked by the LP. That is part of the reason your smart phone screen looks dark when nothing is displayed on it.
However, while circular polarizers intended for use with cameras are constructed as shown above, the "polarizing films" sold for smart phones and the like may or may not be true CPs. Some are just linear polarizers or linear polarizers coated with a weak neutral density filter. And it's not clear how one can select the proper type since the sellers are typically clueless. The only actual CPs consistent with the above diagram I've found so far were listed as something like: "New Backlit Screen Modify Part Polarizing film For GBA GBC GBA SP N_ES". Those listed as "LCD Polarizer Film Polarization film Polarized Light Film For ip.ccHHH" may also be CPs but with (1) the adhesive and non-adhesive sides swapped and (2) the axes of the LP and QWP rotated 45 degrees. They may also have a weak ND filter. Sometime a faint colored line can be seen which is at the orientation of the LP or 90 degrees from it. But that doesn't help with whether there is a QWP, though sometimes there are also a series of small circles, presumably to indicate CP, though they tend to be on the opposite side from the QWP. Those listed specifically for iPhones were of the simple LP type (usually with a faint line at 90 degrees to the LP axis parallel to the short side). Interestingly though, the protective film that normally gets discarded is birefringent and may even be a QWP. Which of course makes little sense. :( :) Confused yet? I sure am. :( :)
This same scheme is also used in what is sometimes called a "poor man's optical isolator", whose purpose is to minimize back-reflections from an optical setup into the laser, which may destabilize it or worse. The combination of a linear polarizer (or PBSC) and QWP acts as a "diode" for polarized light. It's called "poor man's" because it is much less expensive than a Faraday isolator, and adequate for many purposes. But for it to work well, any reflective surfaces in the optical setup must not mess with the polarizaton.
The piece of CP provided in these kits is intended for such an application. It can be cut into smaller pieces since they only need to be slightly larger than the beam, which even if expanded is only ~4 mm. As noted shown in the diagram above, the optical axes of the QWP are at 0 degrees with respect to the edges of the CP and the axis of the LP is at 45 degrees.
The CP comes with protective film on both sides which MUST be removed because it acts like some type of waveplate and messes with the polarization. The side of the CP with the QWP is sticky since that was intended to go against the screen. To prevent it from collecting dirt and fingerprints, the smaller pieces to be actually used in the detector(s) should be stuck to microscope cover slips (included) or glass windows. CAUTION: Microscope cover slips are thin and fragile - don't press too hard.
A 1/16" hex driver may be used to tighten or loosen them the smallest amount which should not be more than 1/10th of a turn.
The micrometer can be lubricated with light grease if it seems rough or tight. The ball bearings for the stage itself should not need lubrication unless serious dust or other contamination has gotten into the tracks.
It still won't be a $20,000 rig but should be quite acceptable.
Where the adhesive is accessible, a single-edge razor blade can often be used to slice it or get underneath and peel it off. But that may not be possible if the turning mirror were attached in the wrong location with bits of Epoxy underneath it. Or reusing the mirror stuck to the PZT. Attempting to pry the thin mirrors off would likely result in bits of glass.
The easiest method where the parts can withstand it is to use a common heat gun. The exact temperature at which the typical Devcon 5 Minute Epoxy decomposes is not known. The datasheet only states that the "Operating Temperature" range is -40 °F to +200 °F but not what happens at +201 °F. ;-) It may exceed +500 °F. However, from experience, a sufficient temperature can be reached in a couple minutes to soften the Epoxy without damaging parts made of glass or metal. However, some plastics might melt. ;( As the critical temperature is reached, the Epoxy will soften, so work over a non-flammable surface that won't damage the part to be removed and gently prod it with a popsicle stick or something similar until it falls off. After cooling, the residue can be removed by scraping or with isopropyl alcohol. Since the Epoxy at least partially decomposes, this method should not be used for repositioning, only removal. Clean the two surfaces and then start fresh. ;)
CAUTION: Don't try this with the gas cell or loudspeaker, they would likely get damaged.
Differences between the Compact, Mid-Size, and Extended Versions (which are all V2.1) will be noted. They are identical except for the back mounting of the laser and the length of the ball bearing rail.
Quantity Description ------------------------------------------------------------------------------ Baseplate/Optical breadboard: 1x Aluminum optical breadboard 8x24" (BASE Lab Tools SAB0824). Laser Assembly: 1x Laser consisting of HP/Agilent/Keysight 5517 laser head (transducer). These are custom modified to be suitable for this kit with a split (REF) frequency betwee 1.5 and 2.0 MHz (most similar to a 5517A except in a small case. The output power is greater than 400 µW. 1x Laser head connector. 1x Set of 3 HP/Agilent "feet" for the laser head. Two of these have been modified with extended slots for the sides of the laser; the other is unmodified for the back of the laser. 3x Laser Mounts each consisting of: 1x 1/4-20 2" setscrews. 3x 1/4-20 nut. 3x 1/4" washer. 1x Extension Plate (1-1/2" x 1/2" x 9-12") with 2x 1/4-20 5/8" cap-head screw. (Used for Mid-Size and Extended Versions only.) 1x Thorlabs BA1S for back of laser with 1/4-20 1/2" cap-head screw and 1/4" nut. 1x Set of ±15 VDC power packs / wall adapters. Their input voltage range is 100-240 VAC to function Worldwide, though the plugs will either be US or sockets for line cords. At least one will have a current rating >3 A. Optical Receiver 3 (OR3) kit. Micro Measurement Display 2 (µMD2) kit.
Biased Photodiode Detector (BPD1): 1x 1/2x1/2" piece of CP polarizer sheet (may be used as CP or LP with LP axis at 45 degrees), to be cut to size. 1x 1/2x1/2" piece of LP polarizer sheet (LP axis XY), cut to size. 1x BPD1 PCB with 8-32 1/2" cap-head screw and 1/4" #8 spacer. 1x Silicon photodiodes + spare. 1x 2 pin male to female socket strip for photodiode. 1x 1K ohm resistor (PD protection). 1x 0.1 µF capacitor. 1X Load resistors, 2-3K ohms typical, or 10K trim-pot 1x 4 pole screw terminal block. 1x Solderless breadboard with adhesive back, 170 tie points. 1x Set of jumper wires, etc. Common to BPD1, OR3, and AB2: 1x Thorlabs PH2 post holder. 1x Thorlabs TR3 post. 1x BA1 or BA1S with 1/4-20 3/8" cap-head screw to attach to PH2 and 1/4-20 1/2" cap-head setscrew to attach to base. Interferometer Assembly. (HP part numbers are used here; The actual parts may be the physically and functionally equivalent from Excel or Zygo.) 1x HP/Agilent 10702A or 10706A PBS cube in frame with 4x 4-40 x 1-3/4" cap-head screws. Lower cost alternative: A pair of 10 mm or 12.7 mm (1/2") PBS cubes secured directly to the PBS Mount Adapter Plate V2.1 or to something that attaches to it. These would need to be carefully aligned relative to each-other but should then behave the same the HP 10702A or 10706A PBS. 1x HP/Agilent 10703A Cube Corner with 2 4-40 cap head screws. Lower cost alternative: Generic 1" CC mounted appropriately. 2x HP/Agilent 10722A Quarter WavePlate or custom equivalent each with two 4-40 cap-head screws. Lower cost alternative: A pair of bare optical grade mica QWPs mounted appropriately.. 1x Turning mirror (Approximately 1/2" x 1"). 1x Turning Mirror Bracket V2.0 with 4-40 x 5/16" cap-head screw and washer. 1x PBS Mount Adapter Plate V2.1 with 2x Thorlabs TR3 post, 2x 3/4" spacer, and 2x 8-32 x 1" or 1-1/8" cap-head screw. Arm 1: 1x Thorlabs KM100 or Newport U100 mirror mount with 3/8" 8-32 cap-head screw to secure it to post. 1x 1" bare Cube Corner. 1x 1" diameter planar mirror. 1x Thorlabs PH2 post holder. 1x Thorlabs TR2 post. 1x BA1 or BA1S with 1/4-20 3/8" cap-head screw to attach to PH2 and 1/4-20 1/2" cap-head sscrew to attach to base. Arm 2: 1x Thorlabs KM100 or Newport U100 mirror mount with 3/8" 8-32 cap screw to secure it to post. 1x 1" bare Cube Corner. 1x 1" diameter planar mirror. 1x Thorlabs PH2 post holder (rail or slide) and/or PH1 (MCPs). 1x Thorlabs TR1 post (rail or slide or MCP Type 1) or TR075 (MCP Type 2). 1x Generic 40x40 mm linear stage, end or side micrometer adjuster, maximum of 20 mm thick. A 4-40 or M3 screw into a tapped hole is used to secure the post holder the top of the stage. Thorlabs rail assembly (Homodyne only): 1x Thorlabs RC1 carrier with screw and washer to secure it to the bottom of the stage. 1x Thorlabs RLA0600 6 inch rail (Basic or Deluxe version) or RLA1200 12 inch rail (Deluxe+ version). Ball bearing rail assembly (Heterodyne): 1x MGN15C carriage block. 1x MGN15 stage adapter plate with 4x 4-40-3/16" cap-head screws to secure generic stage to plate and 4x M3-8 flathead screws to secure plate to MGN15C carriage block. 1x Locking bracket with 2x M2.5x16 mm screws to secure bracket to MGN15C carriage block and 4-40 1/2" Nylon thumbscrew. 1x Rail: 1x MR15-150 150 mm rail with 2x 6-32 3/8" cap-head screws to secure rail to breadboard and rubber bumpers to be used as end-stops. Breadboard requires addition of two 6-32 tapped holes. (Compact version.) 1x MR15-200 200 mm rail with 2x 6-32 7/8" cap-head screws and nuts to secure rail to breadboard. The screws with spacers also can act as the end-stops (Mid-Size version.) 1x MR15-300 300 mm rail with 2x 6-32 7/8" cap-head screws and nuts to secure rail to breadboard. The screws with spacers also can act as the end-stops (Extended version.) Motion Control Platform (Option): 1x Mini-stepper driven platform, 100 mm, 150 mm or 200 mm travel, with 4x 4-40 1/2" cap head screws or 4x 4-40 3/4" cap-head screws and nuts to secure it to the breadboard. Each of these will nearly entirely fit on the breadboard for the Compact, Mid-Size, and Extended Versions, respectively. The hole pattern may differ for the Type 1 and Type 2 MCPs. 1x MCP adapter plate (if not already present with the generic stage, they are the same. 1x STEPPERONLINE DM320T micro-step stepper motor controller. 1x Atmega 328P Nano 3.0 microcomputer board with solderless breadboard. 1x Optical high resolution rotary encoder to move the platform via the Nano at least for testing. Voice Coil Actuator: 1x 1-1/2" to 2" loudspeaker. 1x 1" D x 1/4" T aluminum or Acrylic Speaker mounting Disk. 1x Speaker mirror (Approximately 1/2"x 1", may be same as turning mirror). Piezo Transducer (Deluxe): 1x 27 mm PZT beeper element. 1x #2 washer to use as spacer. 1x PZT mirror (Approximately 1/2"x 1", similar to turning mirror). Gas Cell Compensator (Air Pressure and Temperature): 1x 1" OD, 7/8" ID, 2" L Acrylic tube. 2x 1-1/8" D glass or Acrylic window. 1x 10-32 to hose barb adapter. 1x 8-32 3/8" or 1/2" set-screw. 1x Blood pressure bulb with valve. 1x Blood pressure gauge. 1x 3-3.5 mm (or 1/8") ID Rubbor tubing to connect. 1x Hose barb "T" for 3 to 4 mm tubing. Thermal Expansion: 1x ~1x1x2 cm compensator plate or other glass block with polished sides. 1x 25 ohm, 10 W power resistor. 1x 12 VDC 1 A power pack (PD bias, voice coil, PZT, thermal expansion). 1x Screw terminal to 5.5/2.1 female barrel connector adapter. 1x ~1" x 1-1/4" x 1/4" Delrin "chip" with 8-32 set-screw. Parts common to Gas Cell Compensator and Thermal Expansion: 1x Thorlabs PH2 post holder. 1x Thorlabs TR3 post. 1x BA1 or BA1S with 1/4-20 3/8" cap-head screw to attach to PH2 and 1/4-20 1/2" cap-head setscrew to attach to base. 1x Two part 5 minute Epoxy.
-- end V2.12a --