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    Laser Instruments and Applications

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  • Back to Laser Instruments and Applications Sub-Table of Contents.

    Introduction to Laser Instruments and Applications

    When the laser was invented in 1960, it was amazingly, a solution looking for a problem. While the laser's weapons potential was clear, most of the uses of lasers that have changed the World were not foreseen even by the so-called experts of the time. In this chapter, we touch on perhaps one tenth of one percent of those where lasers are now indispensable, or at least have the potential to be in the future.

    But lasers are not the solution to every problem. There are applications where lasers are not useful and probably never will be. Among the short list of idiotic proposals for lasers are (in no particular order): grass and tree trimming, insect extermination, and advertising on the moon. For more details and a few chuckles, see the section: Laser Humor.



  • Back to Laser Instruments and Applications Sub-Table of Contents.

    Rangefinders

    Using a Laser to Measure Distance, Position, or Speed

    There are a variety of ways of using lasers to measure distance. The precise 3-D shape or profile of solid objects can be determined using laser scanning techniques. Common approaches include: Laser Atlanta Optics is an example of a company that specializes in laser based distance and speed measureing technology.

    Manufactures/suppliers of devices used in laser rangefinders include: E-O Devices and Analog Modules.

    Optical Rangefinders

    This is the basic principle used in 35 mm rangefinder cameras and other devices where you view the distance scene and turn a knob to line up two images that are either superimposed or split top/bottom half. In the case of the camera, turning the lens focus ring adjusts the angle of mirror A below.

    
              To distant scene.
              ^               ^
              |               |
              |       C/------/D    
              |A       |      
              \--------\       (B is partially silvered or a half mirror to
             adjust   B|        permit viewing of both sides from the scene.)
             angle     ^
                   view here
              |               |
              |<- baseline -->|
    
    

    The further apart the mirrors are (size of baseline), the greater the useful range. Adjust the angle of mirror A or D until the images are superimposed. Calibrate the angular setting to distance.

    The distance from A to the scene is then: tan(angle A) * baseline.

    For long distances, C and D can be eliminated - they compensate for the difference in path lengths of the two views - else the sizes would not be the same. (Even this doesn't work perfectly in any case. Can you figure out why?)

    You can add telescopes and other optics if you like - this is just the basics.

    Look Ma, no electronics. :-)

    Note that SLR cameras do NOT use this approach as they are entirely optical (meaning that adjusting the focus only controls the lens - nothing else!). With SLRs, a pair of shallow prisms oriented in opposite directions (or many in the case of a 'microscreen' type) are cemented onto a clear area of the ground glass. When the image is precisely focused onto the ground glass, the prisms have no effect. However, when the image is in front or behind, they divert the rays such that the two halves of the image move apart (or the image breaks up in the case of the 'microscreen').

    There were some "Amateur Scientist" articles in Scientific American a few decades ago on constructing several types of optical range finders. These were included in the book, "Light and Its Uses". See the section: A HREF="laserclt.htm#cltsi">Scientific American Articles on Lasers and Related Topics.

    Simple Laser Rangefinder Based on Triangulation

    (Portions from: Mike Cimorosi (mcimoros@hopi.dtcc.edu).)

    My students construct a simple laser rangefinder using a few basic parts:

    Equipment:

    Basic procedure:

    1. Place the laser to the left of the optical bench. Follow standard safety procedures for using 1/2 mW lasers.

    2. About 3 inches to the right of the laser aperture (opening), place the beam splitter at an angle of 45 degrees with respect to (wrt) the incident beam. This will split the beam into two different paths. Most of the beam will pass through the splitter. Some will be reflected at a right angle wrt the incident beam.

    3. About 6 feet to the right of the splitter, place the rotary table with the mirror on it and face it toward the beam that passes through the splitter.

    4. Now, before you turn on the laser, make sure you have a safe place to aim the beam for the distance you want to determine.

    5. Now fire up the laser. Note where the first reflected beam strikes the target (a wall maybe?). Now, slowly and carefully rotate the rotary table until the beam reflected from the mirror coincides with first reflected beam. You now have formed a right triangle made of laser light! Pretty neat! Remember to respect the beam, especially with respect to your eyes!!!

    6. Finally, you can use the trig relation: distance = 6 ft x tan(angle) to determine the distance. How's your trig? :-)

    7. It's not the most precise rangefinder - i.e., the equation is pretty sensitive to the angular precision of the rotary table. However, it does demonstrate the basic principle. Maybe the diagram below will help with setting up the laser rangefinder.

    Rough diagram of rangefinder setup:

    
                   To wall                    To wall
                     ^                           ^
                     |                             \ 
            distance | first reflected beam          \ second reflected beam
                     |                                 \
                     |                             angle \
        Laser --3"---/------------------------------------/
                Beamsplitter                    Rotary table with mirror
                     |<------------- 6 feet ------------->|
    
    

    Of course, you can make the non-laser version of this type of rangefinder (but this is a laser FAQ! --- sam). My students also make that one as well. Both are pretty neat and demonstrate the power of trig to determine distances!

    Comments on Laser Rangefinders

    (From: Andrzej Hanczak).

    I am just finishing the development of a range finder based on the TOF (pulse-Time-Of-Flight) measurement method. There are also different methods like phase-shift method which compares the phase shift between outgoing modulated beam and reflected light.

    The Pulse TOF method has some advantages which make it very useful: you can use relatively high pulse power and still be in the Class I safety range.

    While building such a range finder there are two crucial components which have influence on its accuracy: the time measurement circuits and the receiver. Our aim was to build a laser scanner with the resolution of 1 cm which means that you have to be able to measure the time with the resolution of 67 ps. The range of the scanner should be approx. 30m. We are not ready yet but there are some results.

    For the first prototype we used a 1.25 GHz oscillator and special microstrip design to get the resolution of 70 ps. In the current prototype we use a special prototype IC which should deliver 50 ps resolution.

    The problems are on the receiver side, a relatively large jitter (which I'm fighting now) destroys my high time measurement precision. The jitter on the input results in the distance differences of approximately 10 cm). This can be filtered out by averaging of a number of measurements and that is what we are doing now. Our measurement frequency is at present 100 kHz, but we will probably perform the averaging over 10 measurements so that effective measurement rate will be 10 kHz.

    (From: jfd (jezebel@snet.net).)

    The problem is getting simultaneous long standoff range and extremely accurate range. You can phase detect with accuracies in the sub-inch range using direct detected RF modulated LIDARS or you can use an interferometric technique with a reference to get sub-micron distances.

    (From: Robert (romapa@earthlink.net).)

    For much better resolution than would be possible with simple sampling while still maintaining low cost, digital TOF rangefinders can combine a precision analog temporal interpolator with say a CMOS system running at 100 MHz. The analog circuitry to accomplish this is in many production units (for different applications) - but 5 ps resolution has been achieved with low-cost components and in production for 15 years from at least one manufacturer. The idea is interpolate between the digital count periods with a precision time-to-voltage converter which is then sampled by microcontroller and combined with the digital counter results.

    (From: Bill Sloman (bill_sloman@my-deja.com).)

    You may be able to achieve this at low unit cost, but getting a precision analog temporal interpolator to work well next to CMOS running at 100 MHz isn't something I'd describe as easy.

    We developed a system of this sort at Cambridge Instruments between 1988 and 1991 using a mixture of 100K ECL and GigaBit Logic's GaAs for the digital logic. Any digital signal going to or from the analog temporal interpolator was routed as a balanced pair on adjacent tracks, and we were very careful about the layout, but we still had to work at getting the noise on the interpolator output down to the 60 picosecond jitter on our 800 MHz master clock (getting a better master clock was the next priority).

    Current-steering logic (like ECL and GaAs) is a lot quieter than voltage-steering logic (like TTL and CMOS), which is why very fast DACs and ADCs use ECL interfaces. Precision analog interpolators are no less sensitive.

    Do you know who has actually achieved that 5 ps resolution and for what application? Tektronix and time domain reflectometers come to mind, though Tektronix isn't exactly cheap. IIRR Triquint was originally their in-house analog foundry and I think Tektronix has been using GaAs ASICs in their faster gear for quite some time now.

    The hybrid approach certainly isn't new, but getting it to work is a fair test of one's analog skills.

    Of course, using phase-shift not only makes for easier circuit design, but also lets you run your LED at a 50% duty cycle, giving you a lot more reflected photons to work with than the 0.01% you get with TOF.

    (From: Lou Boyd (boyd@fairborn.dakotacom.net).)

    The Texas Instruments book "Optoelectronics: Theory and Practice" published by McGraw-Hill had a chapter (23) on the design of an LED/Si Diode rangefinder with schematics of the transmitter, receiver, and timing section. This was a phase modulated design but obsolete by todays standards. Low cost modern rangefinders like those by Leica or even Bushnell are far more advanced in the detection circuit than that in the TI book. Most eye-safe commercial rangefinders use phase modulated techniques. This gives good accuracy but limited range, usually less than 1 kilometer with measurement times typically 1/10 second.

    Most military rangefinders use a much higher power transmitter with a time of flight method. A time of flight rangefinder just sends a single pulse and receives it. Some use multiple pulses for improved resolution and range but that typically isn't necessary. A counter is started on the rising edge of the transmitted pulse and stopped when the rising edge of the receive pulse is detected. If the counter is measuring a 150 MHz (approx) clock the range will be displayed in meters. Unfortunately that fast of counter requires at least a few high speed chips beyond the capability of standard CMOS or TTL logic. Since the round trip takes only 6.667 microseconds per kilometer you don't even need blanking on the displays. They can be attached directly to the counters or just read by a computer. A four or five digit counter suffices for most purposes. There is a little added complexity on sophisticated units for making the sensitivity of the receiver increase with time after the pulse is transmitted. This is sometimes done by charging a capacitor attached to a gain control which increases the gain with the square of time out to the maximum the unit is capable of. These rangefinders tend to be expensive because of the technology but the electronics is simple in concept. Ranges are limited only by the transmit power which can be extremely high using solid state Q switched lasers.

    Surplus lasers and the associated electronics from military rangefinders have been showing up on the surplus market in the $300 range. Unfortunately the receivers have not.

    For some insight on the level of complexity involved look at the boards sold by E-O Devices These are time of flight pulsed laser rangefinder components designed for use primarily with LED's or diode lasers. Also check Analog Modules for examples of state of the art variable gain rangefinder receivers. If you want one of their modules plan on spending between $1,000 and $2,000. :-(

    Phase shift methods allow achieving high precision in distance resolution with lower power and lower speed circuitry. That equates to lower cost and higher precision. Which type is best depends on what properties are needed.

     Parameter      Single Pulse           Phase Shift
    -------------------------------------------------------------------
     Range          100 m to 100 km        1 m to 10 km
     Resolution     1 m any target         1 mm corner cube to 1 m any
     Cost           $5000 and up           $100 and up
     Power level    10 w to 1 MW           1 mW to 1 W
     Time to read   sub-ms                 0.01 to 10 seconds
     Applications   artillery, navigation  surveying, hunting
    

    Single pulse rangefinders typically use YAG or erbium lasers while most of the phase shift type use diode lasers.

    (From: Don Stauffer

    Which type to use depends a bit on what range resolution you are looking for. If you want high resolution, you will be working with a high modulation frequency. Then you may find many circuits designed for receiving audio modulation may not provide enough bandwidth.

    Also, there is the range ambiguity problem. If you go high enough in frequency, you may find some range ambiguity.

    You will also likely be needing very accurate phase measurement circuits if you are using moderate modulation frequency, so study carefully high accuracy phase detectors. These are not trivial circuits. In order for them to work well, you need a pretty good SNR.

    (From: A. E. Siegman (siegman@stanford.edu).)

    Adding to what others have said, hand-held laser rangefinders using low-power RF-modulated CW lasers (a.k.a. diode lasers) together with phase-detection techniques are simpler, cheaper, smaller, *much* more battery efficient, and much safer; and are more or less replacing the pulsed hand-held versions of yore.

    These techniques are also moderately old. Coherent (maybe Spectra also) were making widely used laser surveying instruments ("Geodolite"?) that worked this way a couple decades or more ago (and there may have been incoherent light source versions even further back).

    I suppose that compared to TOF, one disadvantage is that it takes longer to integrate up the signal to get a range finding, and if you're in a tank battle and want to get off the first shot before alerting the enemy that you're illuminating him and giving him a chance to duck, the pulsed type may still be better.

    Do some web searching: You can buy binoculars with a built-in diode laser rangefinder from Amazon, and use it to measure the distance to the pin on your next golf outing.

    (From: Louis Boyd (boyd@apt0.sao.arizona.edu).)

    Prior to laser diodes (1960's) there were optical geodimeters which used a tungsten lamp, a Kerr shutter (which modulates light at multi-megahertz rates using polarizers and high voltage rf driven nitrobenzene), and photomultiplier receivers. These could measure distances to a few centimeters at ranges of several kilometers. They were large, expensive, and a bi*ch to calibrate. They used phase shift techniques similar to modern diode rangefinders, but without the aid of microprocessors. They switched modulation frequencies to resolve phase ambiguities.

    Modern rangefinders often use pseudorandom modulation and cross-correlation computation to give the round-trip delay which is proportional to distance. Distance resolution can be much finer than the length of the shortest pulse.

    With modern geodimeters the distance accuracy is primarily limited by uncertainty of light propagation velocity in the air since it's not practical to measure the pressure and humidity at all points along the path, but can be accurate to better than 1 part in 10^6 with care. Tape and chain is difficult to get better than 1 part in 10^3 which is the typical accuracy of $200 pocket laser rangefinders.

    (From: Mike Poulton (mpoulton@mtptech.com).)

    Using pulses is not very practicable - if you want to achieve a resolution of a few mm over a distance of 100 m or so, you find that you'd need extremely short pulses (recall that 1 ns corresponds to 30 cm or 12 inches, approximately, so you's need pulses of a few ps); you could do this with a W-switched SS laser, but those little hand-held devices, who do have a resolution in this order of magnitude, cannot work in this way. They use a RF-modulated CW signal from a laser diode, say with 100 MHz, and measure the phase shift of the 100 MHz signal between outgoing and incoming beams. This phase shift can be very accurately measured by first converting the 100 MHz down to a few 100 kHz (like a superheterodyne receiver).

    Some while ago I had been interested in such a circuit myself (for measuring optical path lengths) but didn't find anything useful on the web.

    (From: Repeating Rifle (SalmonEgg@sbcglobal.net).)

    Equipment of this ilk is called *distance measuring equipment* or DME and has all but replaced the use of chains in surveying practice. Various implementations have been used. Some use high frequencies to obtain precision and lower frequencies for range ambiguity resolution. Others use inconmensurate frequencies that are not all that different from one another. I you match the filtering to the transmission, you pretty much get the same signal to noise ration for all kinds of devices. The broad-band pulses mentioned above use short pulses. The CW devices use narrow band filters.

    The first items of this nature used RF directly without light.

    Trade names that come to mind quickly are tellurometer and geodimeter.

    For the military rangefinders that use high power pulses, signal processing is less than optimum. An error of 5 meters will usually not be a big deal. For surveying, that kind of error will usually be unacceptable. In both cases extended (in range) targets will introduce error.

    Almost all of the inexpensive hand-held rangefinders on the market use a simplified form of phase detection with relatively low modulation rates. Phase sensing rangefinders uses a variable pulse width modulated laser diode. It would use use thousands of on/off transitions in determining each distance measurement by comparing the modulation pattern to the returned signal using cross-correlation techniques. Resolution is a function of measurement time, speed and size of the registers, and instrument stability. Single pulse TOF rangefinders on the other hand are generally used for very long ranges (several km and up) with very high pulse power (kilowatts to megawatts peak) and range resolution rarely better than a meter. Low power single pulse rangefinders are rare as the expense of the detection circuits isn't justified for the low resolution.

    The accuracy of quality surveying distance meters is limited primarily by the uncertainty of the velocity of propagation of light through the atmosphere. That varies of with air pressure and humidity which can't easily be determined over the entire path. Still, they're orders of magnitude better than a tape or chain.

    (From: Phil Hobbs (pcdh@us.ibm.com).)

    Modulated CW measurements also allow you to use very narrow measurement bandwidths very easily (e.g. with a PLL), which helps the SNR very much. In shorter range units, sinusoidal modulation can also be used to prevent back-reflections from causing mode hopping. You choose delta-f so that the phase modulation of the back-reflection (in radians) is at a null of the zero-order Bessel function J0. This can make a huge difference (3 orders of magnitude) in the back-reflection sensitivity.

    Building a Time-of-Flight Laser Rangefinder

    The following is what I would suggest for a relatively low cost approach achieving 15 to 50 cm resolution and 100 meter or more range. However, also see the next section for a much simpler approach that may be adequate.

    A Q-switched solid state laser will give you short pulses with minimal fuss. A unit like the small surplus Nd:YAG laser (SSY1) described in chapter: Solid State Lasers was originally part of the M-1 tank rangefinders and thus should be ideal. It is quite trivial to build a suitable power supply these laser heads since a passive Q-switch is used and this doesn't require any electrical control.

    A few mJ should be sufficient. (SSY1 is probably in the 10 to 30 mJ range using the recommended pulse forming network.) With a Q-switched laser, the required short pulse if created automagically eliminating much of the complexity of the laser itself.

    Diode laser assemblies from the Chieftain tank rangefinder are also available on the surplus market but you probably would have to build a pulsed driver for them which would be more work.

    For the detector, a PIN photodiode or avalanche photodiode (APD) would be suitable. The preamp is the critical component to get the required ns response time. You need to sample both the pulse going out and the return since the delay from firing the flashlamp (if you are using a solid state laser) to its output pulse is not known or constant.

    15 cm resolution requires a time resolution of about 1 ns (twice what you might think because the pulse goes out and back). GHz class counters are no big deal these days.

    However, approaches that are partially analog (ramp and A/D) which don't require such high speed counters are also possible. In fact, if your digital design skills aren't so great, this is probably the easiest way to get decent resolution, if possibly not the greatest accuracy/consistency. All you need is a constant current source and an A/D (Analog to Digital converter). This can be as simple as a FF driving a transistor buffer to turn the voltage to charge the capacitor on and off with a transistor set up with emitter feedback for as a constant current source. Or, it can just be an exponential charge with non-linear correction done in software. The A/D doesn't need to be fast as long as its output word has enough bits for your desired resolution. For a typical exponential charging waveform, add 1 bit to the required A/D word size. For example, determining distance over 100 meters to to 5 cm resolution would require that the full voltage ramp be about 700 ns in duration (a bit over maximum round trip time, cut off sooner if there is a return pulse) and then sampled with a 12 bit A/D.

    Another even simpler way of doing this is to charge the capacitor as above but then discharge it with a much longer time constant and determine how long it takes to reach a fixed voltage. By making the discharge time constant sufficiently large, any vanilla flavored microprocessor could be used for control and timing.

    All in all, these are non-trivial but doable projects.

    See the previous sections on laser rangefinders for more info.

    Here is a Web site that appears to go into some detail on the design of TOF laser rangefinders:

    Resonant Time-of-Flight Laser Rangefinder

    This is a slightly modified approach and may be made to work with relatively simple inexpensive circuitry. The idea is to use a normal IR or visible laser diode (e.g., such as from a CD or DVD player) in conjunction with a common photodiode to form an oscillator whose frequency will depend on the path delay between them - i.e., the distance to the "target". Basically, the laser diode is turned on which sends out a leading edge of a light pulse. The light hits the target and is reflected back into the photodiode, which turns the laser diode off. The loss of signal then turns the laser diode on and the cycle repeats continuously. The oscillating frequency is then equal to 1 over (4 times the distance to the target plus 2 times the internal circuit delay). A simple frequency to voltage converter drives an analog meter. No really high speed components are needed.

    This was seen as a project in a Dutch book: "Lasers in Theorie en Praktijk: Experimenten - Meten - Holografie", by Dirk R. Baur, Uitgeverij Elektuur/Segment B.V., Postbus 75, 6190 AB, Beek (L) The Netherlands.

    I'm not convinced that the circuit as presented works - there is at least one part value (C4, 100 uF) which would appear to be much larger than desired inside the feedback loop. The principle appears valid though.

    Time-of-Flight Laser Rangefinder using CCD Camera

    Each pixel of a CCD-based image sensor accumulates charge proportional to the light intensity and shutter open or "gate time". For normal video, the electronic shutter is open for a duration which is a large fraction of a video frame to maximize sensitivity and minimize aliasing in moving images. For stop motion photography, much shorter shutter open times are used. If it were possible to synchronize the electronic shutter with the generation of a light pulse illuminating the scene, then the amount of charge in each CCD cell would also depend on how long it takes for the light to reach the CCD (since the shutter would close before the light from more distant points returned). One problem, of course, is that this is possible only under very special conditions. A way to get around this would be to do the measurement in two steps:

    In order for this to be implemented with a normal CCD camera, either direct control of the electronic shutter is needed, bypassing any synchronous logic, or a "sync" output from the camera must be available. Also note that the charge integration times involved - 10s or 100s of ns - are orders of magnitude smaller than those normally used on all but very specialized CCD cameras, even with a fast shutter. So, sensitivity is going to be very low. A high power pulsed laser may be needed to generate adequate photons and even then, the CCD may not be able to supply enough charge.

    However, there are CCD image sensors that have been designed specifically for this application. They include logic on each pixel to enable the arrival time to be determined and stored. This permits an entire depth map to be captured with a single TOF pulse. See, for example: CSEM Optical Time-Of-Flight Imaging - A Technology for Multiple Applications.

    Using a CD or DVD Optical Pickup for Distance Measurements

    The simplist way of doing this may be to use the existing focusing mechanism of the pickup. Focus in a CD or DVD device depends on a reflection from a relatively flat smooth surface (the metalized information layer of the disc/k) to produce an elliptical spot back at the photodiode array. The major axis of the ellipse lies on a diagonal (45 or 135 degrees) and depends on the distance above or below optimal focus - at that point, it is a perfect circle. A four quadrant photodetector takes the difference of the amplitude of the return signals from the two pairs of diagonally opposed quadrants to determine the focus error. See the document: Notes on the Troubleshooting and Repair of Compact Disc Players and CDROM Drives for more on how optical pickups actually work.

    If the surface is smooth and flat over a scale of 5 to 10 um, this could work as a way of determining distance to the pickup. In other words, the dominant return from the surface has to be a specular reflection back to the source in order for the focus servo to lock properly. (The width and depth of the pits/lands of the CD or DVD disc is small compared to the beam so they are mostly ignored by the focus servo.) I don't know how much angular deviation could be tolerated.

    The output would be an analog voltage roughly proportional to focus error which could be mapped to lens height (assuming the device is in a fixed orientation with respect to gravity - more complex if you want to do this while on a roller coaster or in microgravity!). The total range would be 1 to 2 mm with an accuracy of a few um.

    Also see the section: Can I Use the Pickup from a CD/DVD Player or CD/DVDROM Drive for Interferometry?, which would be even more precise but more complex. The practical issues of using the guts of these devices are also discussed there.

    Using a CD or DVD Optical Pickup in a Precision Position or Angle Encoder

    Conventional optical encoders - whether they are the dirt-cheap variety inside your computer mouse or the precision type found in industrial robots and other machine tools - consist of a light source or sources, some means of interrupting or varying the light intensity based on linear position or rotation angle, and photodetectors to convert the light to an electrical signals. By using various patterns on film or glass strips or discs, relative (2 bits) or absolute (many bits) measurements can be made with a computer or dedicated logic calculating position or angle, speed or rotation rate, acceleration, and so forth from this data. Through clever design and careful manufacturing, extremely high resolution is possible using conventional LEDs or incandescent lamps for the light source(s). However, lasers can be used as well with some potential advantages - even higher precision and stand-off (some distance between the moving parts) operation.

    Since the 'stylus' of a CD player has an effective size of around 1 um (DVD would be even less), it could in principle be used to implement a very high resolution optical encoder for use in linear, rotary, or other sensing application. The stand-off distance (from objective lens to focal point) can be a couple of mm which may be an advantage as well. While this is probably somewhat less difficult than turning a CD player into an interferometer (see below), it still is far from trivial. You will have to create an encoder disc or strip with a suitable reflective pattern with microscopic dimensions. Without access to something like a CD/DVD mastering unit or semiconductor wafer fab, this may be next to impossible. Your servo systems will need to maintain focus (at least, possibly some sort of tracking as well) to the precision of the pattern's feature size. To obtain direction information, the 'track' would need to have a gray code pattern similar to that of a normal optical encoder - but laid down with um accuracy in such a way that the photodiode array output would pick it up. (Implementing an absolute encoding scheme would probably require so many changes to the pickup as to make it extremely unlikely to be worth the effort.) Of course, you also need laser diode driver circuitry and the front-end electronics to extract the data signal. Not to mention the need for a suitable enclosure to prevent contamination (like lathe turnings) from gumming up the works. And, with your device in operation, any sort of vibration or mechanical shock could cause a momentarily or longer term loss of focus and thus loss of your position or angle reference.

    If you are still interested, see the section: Can I Use the Pickup from a CD/DVD Player or CD/DVDROM Drive for Interferometry? since some of the practical issues of using the guts of these devices are discussed there.

    Measuring Speed with a Laser

    Speed is just the rate of change of position so any of the approaches that measure position can be adapted for speed measurements by simply taking a pair of readings and computing their difference with respect to time. More direct methods using CW lasers depend on using some form of the doppler shift of the reflected beam, usually of a subcarrier imposed on the the laser beam by amplitude modulation.

    For example, if the outgoing laser beam is modulated at 1 GHz and the reflected beam is combined with this same reference 1 GHz in the sensor photodiode or a mixer, for relative speeds small compared to c (the velocity of light), the difference frequency will be approximately 1 Hz per 0.5 foot/second.



  • Back to Laser Instruments and Applications Sub-Table of Contents.

    General Interferometers

    Basics of Interferometry and Interferometers

    The dictionary definition goes something like:
    "INTERFEROMETER: An instrument designed to produce optical interference fringes for measuring wavelengths, testing flat surfaces, measuring small distances, etc."
    As an example of an interferometer for making precise physical measurements, split a beam of monochromatic coherent light from a laser into two parts, bounce the beams around a bit and then recombine them at a screen, optical viewer, or sensor array. The beams will constructively or destructively interfere with each-other on a point-by-point basis depending on the net path-length difference between them. This will result in a pattern of light and dark fringes. If one of the beams is reflected from a mirror or corner reflector mounted on something whose position you need to monitor extremely precisely (like a multi-axis machine tool), then as it moves, the pattern will change. Counting the passage of the fringes can provide measurements accurate to a few nanometers!

    A simple version of a Michelson interferometer is shown below:

    
                                    _____ Mirror 1 (Moving)
                                      ^ 
                                      |
                                      |  Beam
                                      |  Splitter
                   +-------+          | /          |
                   | Laser |=========>/<---------->| Mirror 2 (Fixed)
                   +-------+        / |            |
                                      |
                                      |
                                      |
                                      v    Screen (or optical viewer,
                                   -------    magnifier, sensor, etc.)
    
    

    1. The laser produces a coherent monochromatic beam which is expanded and collimated by a pair of positive lenses (not shown).

    2. Part of the laser beam is reflected up by the Beamsplitter (half silvered mirror), reflects off of Mirror 1 and back down. A portion of this passes through the Beamsplitter to the Screen.

    3. The remainder of the laser beam passes through the Beamsplitter and is reflected from Mirror 2. Part of this is reflected down by the Beam Splitter to the Screen.

    4. The two beams combine at the Screen resulting in an interference pattern of light and dark fringes or a full field varying between light and dark as the path length is changed. A magnifier, microscope, or other optical system imaging to a human observer or electronic sensor may be provided in place of the screen to view the fringe pattern in more detail or provide input to an electronic measurement system.

      In a perfectly symmetric Michelson interferometer, the fringe pattern should uniformly vary between bright and dark (rather than stripes or concentric circles of light) depending on the phase difference between the two beams that return from the two arms. A circular pattern is expected if the two curvatures of the wavefront are not identical due to a difference in arm-lengths or differently curved optics. Stripes (straight or curved) in any direction) would be an indication of a misalignment of some part of the interferometer (i.e. the beams do not perfectly overlap or one is tilted with respect to the other).

    5. A microscopic shift in position or orientation of either mirror will result in a change to the pattern. Presumably, the mirror designated as 'Moving' is mounted on some equipment such as a disk drive head positioner that is being tested or calibrated. For these applications, setting up the interferometer is set up to produce a fringe pattern with at least two sensors to determine direction and velocity in a sophisticated version of the A-B quadrature decoder used in your typical computer mouse. :)

    (Yes, about 50 percent of the light gets reflected back toward the laser and is wasted with this particular configuration. This light may also destabilize laser action if it enters the resonator. Both of these problems can be easily dealt with using slightly different optics than what are shown.)

    A long coherence length laser producing a TEM00 beam is generally used for this application. HeNe lasers have excellent beam characteristics especially when frequency stabilized to operate in a single longitudinal mode. However, some types of diode lasers (which are normally not thought of as having respectable coherence lengths or stability) may also work. See the section: Interferometers Using Inexpensive Laser Diodes. Even conventional light sources (e.g., gas discharge lamps producing distinct emission lines with narrow band optical filters) have acceptable performance for some types of interferometry.

    Such a setup is exceedingly sensitive to EVERYTHING since positional shifts of a small fraction of a wavelength of the laser light (10s of nm - that's nanometers!) will result in a noticeable change in the fringe pattern. This can be used to advantage in making extremely precise position or speed measurements. However, it also means that setting up such an instrument in a stable manner requires great care and isolated mountings. Walking across the room or a bus going by down the street will show up as a fringe shift!

    Interferometry techniques can be used to measure vibrational modes of solid bodies, the quality (shape, flattness, etc.) of optical surfaces, shifts in ground position or tilt which may signal the precursor to an earthquake, long term continental drift, shift in position of large suspended masses in the search for gravitational waves, and much much more. Very long base-line interferometry can even be applied at cosmic distances (with radio telescopes a continent or even an earth orbit diameter apart, and using radio emitting stars or galaxies instead of lasers). And, holography is just a variation on this technique where the interference pattern (the hologram) stores complex 3-D information.

    NASA has some information on interferometry oriented toward cosmic measurements at the NASA Interferometry Page. And you can try your hands at aligning a Michelson interferometer at the NASA Interactive Interferometer Page.

    This isn't something that can be explained in a couple of paragraphs. You need to find a good book on optics or lasers. Here are some suggestions for further study:

  • Gordon McComb's: "The Laser Cookbook [1} and the Scientific American collection: "Light and its Uses [5]" include various type of interferometers which can be built with (relatively) readily available parts.

  • Agilent (among others) manufacture 'Laser Interferometry Measurement Systems' based on these techniques. Information and application notes are available by searching for the key words: "Laser" or "Dimensional Measurement". For Agilent in particular, searching for "5501" or "5517" will find information on their specific systems.

  • The Astroweb Internet Resources for Astronomy Web site (and others). There are links to people interested in designing, building, and operating various types of laser interferometers. Much of the information relates directly to the testing of optical components for astronomical telescopes but there should be much of general interest as well.

    Where Does All the Energy Go?

    Suppose we have a Michelson interferometer (see the section: Basics of Interferometry and Interferometers) set up with a perfectly collimated (plane wave source) and perfectly plane mirrors adjusted so that they are perfectly perpendicular to the optical axis (for each mirror) and the beamsplitter is also of perfect construction and oriented perfectly. In this case, there won't be multiple fringes but just a broad area whose intensity will be determined by the path-length difference between the two beams. Where this is exactly 1/2 wavelength (180 degrees), the result will be nothing at all and the screen will be absolutely dark! So, where is all the energy going? No, it doesn't simply vanish into thin air or the ether, vacuum, the local dump, or anywhere else. :-)

    Your initial response might be: "Well, no system is ideal and the beams won't really be perfectly planar so, perhaps the energy will appear around the edges or this situation simply cannot exist - period". Sorry, this would be incorrect. The behavior will still be true for the ideal case of perfect non-diverging plane wave beams with perfect optics.

    Perhaps, it is easier to think of this in terms of an RF or microwave, acoustic, or other source:

    Hint: From the perspective of either of the two signals, how is this different (if at all) than imposing a node (fixed point) on a transmission line? Or at the screen of the interferometer? After all, a nodal point is just an enforced location where the intensity of the signal MUST be 0 but here it is already exactly 0. For the organ pipe, such a nodal point is a closed end; for the string, just an eye-hook or a pair of fingers!

    OK, I know the anticipation is unbearable at this point. The answer is that the light is reflected back to the source (the laser) and the entire optical path of the interferometer acts like a high-Q resonator in which the energy can build up as a standing wave. Light energy is being pumped into the resonator and has nowhere to go. In practice, unavoidable imperfections of the entire system aside, the reflected light can result in laser instability and possibly even damage to the laser itself. So, there is at least a chance that such an experiment could lead to smoke!

    (From: Art Kotz (alkotz@mmm.com).)

    We don't have to to think all that hard to figure out where all the energy is dissipated in a Michelson interferometer. Nor do we have to refer to imperfect components either. The thought experiment of perfect non-absorbing components still renders a physically correct solution.

    To summarize a (correct) previous statement, in a Michelson interferometer with flat surfaces, you can get a uniform dark transmissive exit beam. The power is not dissipated as heat. There is an alternate path that light can follow, and in this case, it exits the way it came in (reflected back out to the light source).

    In fact, with a good flat Fabry-Perot interferometer, you can actually observe this (transmission and reflection from the interferometer alternate as you scan mirror spacing).

    In the electrical case, imagine a transmitter with the antenna improperly sized so that most of the energy is not emitted. It is reflected back to the output stage of the transmitter. If the transmitter can't handle dissipating all that energy, then it will go up in smoke. Any Ham radio operators out there should be familiar with this.

    (From: Don Stauffer (stauffer@htc.honeywell.com).)

    Many of the devices mentioned have been at least in part optical resonators. It may be instructive to look at what happens in an acoustic resonator like an organ pipe or a Helmholtz resonator.

    Let's start with a source of sound inside a perfect, infinite Q resonator. The energy density begins to build up with a value directly proportional to time. So we can store, theoretically, an infinite amount of acoustic energy within the resonator.

    Of course, it is impossible to build an infinite Q resonator, but bear with me a little longer. It is hard to get an audio sound source inside the resonator without hurting the Q of the resonator. So lets cut a little hole in the resonator so we can beam acoustic energy in. Guess what, even theoretically, this hole prevents the resonator from being perfect. It WILL resonate.

    No optical resonator can be perfect. Just like in nature there IS no perfectly reflecting surface (FTIR is about the closest thing we have). Every time an EM wave impinges on any real surface, energy is lost to heat. With any source of light beamed at any surface, light will be turned into heat. In fact, MOST of the energy is immediately turned to heat. By the laws of thermodynamics, even that that is not converted instantaneously into heat, but goes into some other form of energy, will eventually turn up as heat. You pay now, or you pay later, but you always pay the entropy tax.

    (From: Bill Vareka (billv@srsys.com).)

    And, something else to ponder:

    If you combine light in a beamsplitter there is a unavoidable phase relation between the light leaving one port and the light leaving the other.

    So, if you have a perfect Mach-Zehnder interferometer like the following

    
                +-------+      BS          M
                | Laser |=====>[\]---------\
                +-------+       |          |         M = Mirror
                                |          |        BS = Beamsplitter
                                |       BS |
                              M \---------[\]---->A
                                           |
                                           |
                                           V
                                           B
    
    
    If you set it up so that there is total cancellation out of, say, port A, then Port B will have constructive interference and the intensity coming out port B will equal the combined intensity coming in the two input ports of that final beamsplitter. This is due to the phase relation between the light which is reflected at the beamsplitter. That which is reflected and goes out port A will be 180 degrees out of phase with that which is reflected and goes out port B. The transmitted part of port A and port B are the same. Hence the strict phase relationship between the light from the two output ports. This is an unavoidable result of the time-reversal symmetry of the propagation of light.

    (From: A. Nowatzyk (agn@acm.org).)

    A beam-splitter (say a half silvered mirror) is fundamentally a 4 port device. Say you direct the laser at a 45 degree angle at an ideal, 50% transparent mirror. Half of the light passes through straight, the rest is reflected at a 90 degree angle. However, the same would happen if you beam the light from the other side, which is the other input port here. If you reverse the direction of light (as long as you stay within the bounds of linear optics, the direction of light can always be reversed), you will see that light entering either output branch will come out 50/50 on the two input ports. An optical beam-splitter is the same as a directional coupler in the RF or microwave realm. Upon close inspection, you will find that the two beams of a beam-splitter are actually 90deg. out of phase, just like in an 1:1 directional RF coupler.

    In an experiment where you split a laser beam in two with one splitter and then combine the two beams with another splitter, all light will either come out from one of the two ports of the second splitter, depending on the phase. It is called a Mach-Zehnder interferometer.

    Ideal beam-splitters do not absorb any energy, whatever light enters will come out one of the two output ports.

    Interference between E/M Radiation of Different Wavelengths

    We all know that light from a single coherent source can create interference patterns and such. What about arbitrary uncorrelated sources?

    There will be interference but you won't see any visible patterns unless the two sources are phase locked to each-other since even the tiny differences in wavelength between supposedly identical lasers (HeNe, for example) translate into beat frequencies of MHz or GHz!

    (From: Charles Bloom (cbloom@caltech.edu).)

    The short answer is yes.

    Let's just do the math. For a wave-number k (2pi over wavelength), ordinary interference from two point-like apertures goes like:

    Psi = (e^(ik(L+a).) + e^(ik(L-a).))/2
        = e^(ikL) * cos(ka)
    
    I = Psi^* Psi = cos^2(ka)
    
    (a is actually like (x-d)^2/L where 2d is the slit separation, and x is the position along the screen; L is the distance from the center of the slits to our point on the screen).

    Now for different wavenumbers:

    Psi = ( e^(ik(L+a).)+ e^(iK(L-a).))/2
    
    I = Psi^* Psi = 1/2 [ 1 + Re{ e^(i ( k(L+a) - K(L-a) ).)} ]
    	      = 1/2 [ 1 + cos( L(k-K) + a(k+K) ) ]
    	      = cos^2[ 1/2( L(k-K) + a(k+K) ) ]
    
    This is almost a nice interference pattern as we vary 'a', but we've got some nasty L dependence, and in the regime L >> a where our approximations are valid, the L dependence will dominate the a dependence (unless (k-K) is very small; in particular, we'll get interference roughly when a(k+K) ~ 10 and L(k-K) ~ 1 , and L >> a , which implies |k-K| << |k+K| , nearly equal wavelengths.)

    The L dependence is the usual phenomenon of "beats" which is also a type of interference, but not the nice "fringes" we get with equal wavelengths (the L dependence is like a Michelson-Morely experiment to compare wavelengths of light, by varying L (the distance between the screen and the sources) I can count the frequency of light and dark flashes to determine k-K.

    What about Hobbyist Interferometry?

    Building something that demonstrates the principles of interferometry may not be all *that* difficult (see the comments below). However, constructing a useful interferometer based measurement system is likely to be another matter.

    So you would like to add a precision measurement system to that CNC machining center you picked up at a garage sale or rewrite the servo tracks on all your dead hard drives. :) If you have looked at Agilent's products - megabucks (well 10s of K dollars at least), it isn't surprising that doing this may be a bit of a challenge. As noted in the section: Basics of Interferometry and Interferometers, a high quality (and expensive) frequency stabilized single mode HeNe laser is often used. For home use without one of these, a short HeNe laser with a short random polarized tube (e.g., 5 or 6 inches) will probably be better than a high power long one because it's possible only 2 longitudinal modes will be active and they will be orthogonally polarized with stable orientation fixed by the slight birefringence in the mirror coatings. As the tube heats up, the polarization will go back and forth between the two orientations but should remain constant for a fair amount of time after the tube warms up and stabilizes. Also see the section: Inexpensive Home-Built Frequency or Intensity Stabilized HeNe Laser.

    The problem with cheap laser diodes is that most have a coherence length that is in the few mm range - not the several cm or meters needed for many applications (but see the section: Can I Use the Pickup from a CD Player or CDROM Drive for Interferometry?). There may be exceptions (see the section: Interferometers Using Inexpensive Laser Diodes) and apparently the newer shorter wavelength (e.g., 640 to 650 nm) laser pointers are much better than the older ones but I don't know that you can count on finding inexpensive long coherence length laser diodes. Even if you find that a common laser diode has adequate beam quality when you test it, the required stability with changes in temperature and use isn't likely to be there.

    The detectors, front-end electronics, and processing, needed for an interferometer based measurement system are non-trivial but aren't likely to be the major stumbling block both technically and with respect to cost. But the laser, optics, and mounts could easily drive your cost way up. And, while it may be possible to use that $10 HeNe laser tube, by the time you get done stabilizing it, the effort and expense may be considerable.

    Note that bits and pieces of commercial interferometric measurings systems like those from HP do show up on eBay and other auction sites from time to time as well as from laser surplus dealers. The average selling prices are far below original list but complete guaranteed functional systems or rare.

    (From: Randy Johnson (randyj@nwlink.com).)

    I'm an amateur telescope maker and optician and interferometry is a technique and method that can be used to quantify error in the quality of a wavefront. The methods used vary but essentially the task becomes one of reflecting a monochromatic light source, (one that is supplied from narrow spectral band source i.e ., laser light) off of, or transmitting the light through a reference element, having the reference wavefront meet the wavefront from the test element and then observing the interference pattern (fringes) that are formed. Nice straight, unwavering fringe patterns indicate a matched surface quality, curved patterns indicate a variation from the reference element. By plotting the variation and feeding the plot into wavefront analysis software (i.e ., E -Z Fringe by Peter Ceravolo and Doug George), one can assign a wavefront rating to the optic under test.

    The simplest interference test would involve two similar optical surfaces in contact with each other, shining a monocromatic light source off the two and observing the faint fringe pattern that forms. This is known as a Newton contact interferometer and the fringe pattern that forms is known as Newton's rings or Newton's fringes, named for its discoverer, you guessed it, Sir Issac Newton. If you would like to demonstrate the principle for yourself, try a couple of pieces of ordinary plate glass in contact with each other, placed under a fluorescent light. Though not perfectly monochromatic, if you observe carefully you should be able to observe a fringe pattern.

    Non-contact interferometry is much tougher as it involves the need to get a concentrated amount of monochromatic light through or reflected off of the reference, positioning it so it can be reflected off of the test piece, and then positioning the eye or imaging device so that the fringe pattern can be observed, all this while remaining perfectly still, for the slightest vibration will render the fringe pattern useless.

    (From: Bill Sloman (sloman@sci.kun.nl).)

    An interferometer is a high precision and expensive beast ($50,000?). You use a carefully stabilized mono-mode laser to launch a beam of light into a cavity defined by a fixed beamsplitter and a moving mirror. As the length of the cavity changes, the round-trip length changes from an integral number of wavelengths of light - giving you constructive interference and plenty of light - to a half integral number of wavelengths - giving you destructive interference and no light.

    This fluctuation in your light output is the measured signal. Practical systems produce two frequency-modulated outputs in quadrature, and let you resolve the length of a cavity to about 10 nm while the length is changing at a couple of meters per second. The precision is high enough that you have to correct for the changes in speed of light in air caused by the changes temperature and pressure in an air-conditioned laboratory.

    Hewlett-Packard invented the modern interferometer. When I was last involved with interferometers, Zygo was busy trying to grab a chunk of the market from them with what looked liked a technically superior product. Both manufacturers offered good applications literature.

    (From: Mark Kinsler (kinsler@froggy.frognet.net).)

    You can get interferometer kits from several scientific supply houses. They are not theoretically difficult to build since they consist mostly of about five mirrors and a lens or two. But it's not so easy to get them to work right since they measure distances in terms of wavelengths of light, and that's *real* sensitive. You can't just build one on a table and have it work right. One possible source is: Central Scientific Company.

    (From: Bill Wainwright (billmw@isomedia.com).)

    Yes, you can build one on a table top. I have done it. I was told it could not be done but tried it anyway. The info I read said you should have an isolation table to get rid of vibrations I did not, and even used modeling clay to hold the mirrors. The main problem I had was that the image was very dark and I think I will use a beamsplitter in place of one of the mirrors next time. The setup I had was so sensitive that lightly placing your finger on the table top would make the fringes just fly. To be accurate you need to take into account barometric presure and humidity.

    Interferometers Using Inexpensive Laser Diodes

    The party line has tended to be that the coherence length of diode lasers is too short for interferometry or holography. (See the sections beginning with: General Interferometers.) While I was aware of CD laser optics being used with varying degrees of success for relatively short range interferometry (a few mm or cm - see the section: Can I Use the Pickup from a CD Player or CDROM Drive for Interferometry?), the comments below are the first I have seen to suggest that performance using some common laser diodes may be at least on par with that of a system based on a typical HeNe laser (though not a high quality and expensive frequency stabilized single mode HeNe laser).

    While I don't know how to select a laser diode to guarantee an adequate coherence length, it certainly must be a single spatial (transverse) mode type which is usually the case for lower power diodes but those above 50 to 100 mW are generally multimode. So, forget about trying to using a 1 W laser diode of any wavelength for interferometry or holography. However, single spatial mode doesn't guarantee that the diode operates with a single longitudinal mode or has the needed stability for these applications. And, any particular diode may operate with the desired mode structure only over a range of current/output power and/or when maintained within a particular temperature range.

    (From: Steve Rogers (scrogers@pacbell.net).)

    I have been involved with laser diodes for the last 15 years or so. My first was a pulsed (only ones available at that time) monster that peaked 35 watts at 2 kHz with 40 A pulses! It was a happy day when they could operate CW and visible to say the least. Anyway, in the course of my working travels, I have built numerous Twymann-Green double pass interferometers for the wave front distortion analysis of laser rods, i.e ., Nd:Yag, Ruby, Alexandrite, etc. The standard reference light source for this instrument has always been the 632.8 nm HeNe laser. Good coherence length and relatively stable frequency was its strong suit.

    When visible diode lasers came out I often wondered aloud about their suitability as a replacement for the HeNe. I despise HeNe lasers. They are bulky and I have been shocked too many times from their power supplies.

    I assumed that since CD player laser diodes at 780 nm could have coherence lengths on the order of tens of centimeters or into the meters (!!, see, for example: Katherine Creath, "Interferometric Investigation of a Diode Laser Source", Applied Optics (24 1-May-1985) pp. 1291-1293), Visible Laser Diodes (VLDs) could make excellent replacements. As it turned out, VLDs tend to have coherence lengths which are considerably shorter according to the latest technical literature and I held off on experimenting with them. Last week, I went through my shop and found enough mirrors, beamsplitter, assorted optics to throw together my own double-pass interferometer for home use. This coincided with my acquisition of a 635 nm 5 mw diode module - a good one from Laserex.

    To make a longer story shorter, I assembled said equipment with the VLD and WOW! excellent fringe contrast (a test cavity of four inches using a .250" x 4.0" Nd:Yag rod as the test sample.) When a HeNe laser was substituted for the VLD, virtually no difference in the manual calculation of wave front distortion (WFD) and fringe curvature/fringe spacing. The only drawback with the VLD is that it produces a rectangular output beam. When collimated you have a LARGE rectangular beam rather than a nice round HeNe style beam. My interferometer now occupies a space of 10" x 10" and is fully self contained. It probably could even be made smaller. Not only that, but it runs on less than 3 V!!!

    I am just as surprised as you are with the results that I achieved. This is one reason why it took me so long to attempt this experiment (something like 4 to 5 years). I have always assumed that a HeNe laser would be FAR superior in this configuration than a VLD would be. Perhaps others may know more about the physics than I do. One thing is certain, these are "single mode" index guided laser diodes and typically exhibit the classic gaussian intensity distribution which is not so evident with the "gain guided" diodes. This in turn implies a predominant lasing mode which in turn would imply a (somewhat) stable frequency output. Purists would note that this VLD has a nominal wavelength of 635 nm +/- 10 nm while the HeNe laser is pretty much fixed at 632.8 nm. This variable could account for extremely minor WFD differences.

    (From: W. Letendre (wjlservo@my-dejanews.com).)

    There's an outfit in Israel selling a diode based laser interferometer enough cheaper than Zeeman split HeNe units to suggest that they are using a laser diode in the 'CD player' class, or perhaps a little better. They are able to measure, 'single pass' (retro rather than plane mirror) over lengths of up to about 0.5 m, suggesting that as an upper limit for coherence length.

    Can I Use the Optical Pickup from a CD/DVD Player or CD/DVDROM for Interferometry?

    With the nice precision optics, electromechanical actuators, laser diode, and photodiode array present in the mass produced pickup of a CD/DVD player, CD/DVDROM drive, or other optical disc/k drive, one would think that alternative uses could be found for this assembly after it has served for many years performing its intended functions - or perhaps, much earlier, depending on your relative priorities. :-) (Also see the section: Using a CD or DVD Optical Pickup in a Precision Position or Angle Encoder.

    People sometimes ask about using the focused laser beam for for scanning or interferometry. This requires among other things convincing the logic in the CD/DVD player or CD/DVDROM drive to turn the laser on and leave it on despite the possible inability to focus, track, or read data. The alternative is to remove the optical pickup entirely and drive it externally.

    If you keep the pickup installed in the CD player (or other equipment), what you want to do isn't going to be easy since the microcontroller will probably abort operation and turn off the laser based on a failure of the focus as well as inability to return valid data after some period of time.

    However, you may be able to cheat:

    Where such a feature is not provided:

    CAUTION: Take care around the lens since the laser will be on even when there is no disc in place and its beam is essentially invisible. See the section: Diode Laser Safety before attempting to power a naked CD player or simlar device.

    It may be easier to just remove the pickup entirely and drive it directly. Of course you need to provide a proper laser diode power supply to avoid damaging it. See the chapter: Diode Laser Power Supplies for details. You will then have to provide the focus and/or tracking servo front-end electronics (if you need to process their signals or drive their actuators) but these should not be that complex.

    Some people have used intact CD player, CDROM, and other optical disc/k drive pickup assemblies to construct short range interferometers. While they have had some success, the 'instruments' constructed in this manner have proven to be noisy and finicky. I suspect this is due more to the construction of the optical block which doesn't usually take great care in suppressing stray and unwanted reflections (which may not matter that much for the original optical pickup application but can be very significant for interferometry) rather than a fundamental limitation with the coherence length or other properties of the diode laser light source itself as is generally assumed.

    In any case, some of the components from the optical block of that dead CD/DVD player may be useful even if you will be substituting a nice HeNe laser for the original laser diode in your experiments. Although CD optics are optimized for the IR wavelength (generally 780 nm), parts like lenses, diffraction grating (if present and should you need it), and the photodiode array, will work fine for visible light. However, the mirrors and beamsplitter (if present) may not be much better than pieces of clear glass! (DVDs lasers are 635 to 650 nm red, so the optics will be fine in any case.)

    Unfortunately, everything in a modern pickup is quite small and may be a bit a challenge to extract from the optical block should this be required since they are usually glued in place.

    If what you want is basic distance measurements, see the section: Using a CD or DVD Optical Pickup for Distance Measurements which discusses the use of the existing focusing mechanism for this purpose - which could be a considerably simpler approach.

    Also see the section: Basics of Interferometry and Interferometers.



  • Back to Laser Instruments and Applications Sub-Table of Contents.

    Interferometers Using Two Frequency Lasers

    The interferometers described in the previous sections and found in physics labs (assuming such topics are even taught with hands-on experience!) all use CW lasers and look at the fringe shifts as the relative path lengths of the two arms is changed. While this works in principle and has been used widely, modern commercial measurement systems based on interferometry often use more sophisticated techniques to reduce susceptibility to noise and improve measurement accuracy and stability.

    If you've used a CD or DVD or a harddrive, in all likelihood, the equipment that defined their track position and spacing was controlled by a dimensional measurement system using a two frequency interferometer. Additional applications include semiconductor steppers, multiaxis precision machine tools, and others where very accurate non-contact measurements or submicron positioning are required.

    In two frequency interferometers such as those manufactured by Hewlett-Packard (now Agilent), a special stabilized HeNe laser is used that produces two slightly different frequencies (wavelengths) of light simultaneously based on Zeeman splitting. By locking the difference frequency to a highly stable reference oscillator, the accuracy and stability of the measurements can be much more precise even compared to a normal frequency stabilized HeNe laser system. In addition, since the comparison between the reference beam and measurement beam is based on this difference frequency as well, the system is more immune to noise.

    A diagram of the general approach is shown in Interferometer Using Two Frequency HeNe Laser.

    The two frequency laser consists of a HeNe laser tube surrounded by permanent magnets which produce a constant axial magnetic field. The laser tube is short enough that only a single longitudinal mode will normally oscillate if it is near the center of the gain curve. (Those on either side will not see enough gain.) The Zeeman effect from the axial magnetic field results in the laser oscillating on two frequencies very close to each-other which are circularly polarized in opposite directions. Thus, instead of the laser output being a single line (wavelength), it becomes a pair of lines at slightly different wavelengths which correspond to slightly different frequencies. The difference between the two frequencies is typically in the 1.5 to 4 MHz range which makes it extremely easy to process electronically. The actual difference frequency is determined by the strength of the magnetic field and other physical details as well as the exact place on the Zeeman-split neon gain curve where the laser has been locked. This is generally selected to be symmetric, which results in the highest and most stable beat frequency.

    There is a piezo element and/or heater to precisely adjust cavity length. A feedback control system is used to adjust the cavity length to maintain the position of the Zeeman-split frequencies - and thus the wavelengths - constant. The wavelength of the laser is the measurement increment and will remain essentially unchanged for the life of the instrument. For example, with the doppler broadened gain curve for the HeNe laser being about 1.5 GHz FWHM (1 part in about 300,000 with respect to the 474 THz optical frequency at 633 nm) and a 1 percent accuracy within the gain curve, the absolute wavelength accuracy will then be better than 1 part in 30 million! Not too shabby for what is basically a very simple system. In practice it's even better. :)

    Note that the exact value of the difference frequency does not need to be very precisely controlled over the long term. Rather, it is the difference between the reference difference frequency and the return difference frequency that matters and the latter only depends on the motion of the target reflector - and the speed of light. Thus, the exact beat frequency of each laser is not precisely controlled or even precisely measured and recorded or used anywhere in the calculations.

    Since the output of the laser is a beam consisting of a pair of circularly polarized components, a waveplate is used to separate these into two orthogonal linearly polarized waves, called F1 and F2.

    The beam consisting of F1 and F2 is split into two parts: One part goes through a polarizer at 45 degrees (to recover a signal with both F1 and F2 linearly polarized in the same direction) to a photodiode which generates a local copy of the reference frequency (REF, the difference between F1 and F2) for the measurement electronics; the second is the measurement beam which exits the laser.

    The purpose of the remainder of the interferometer is essentially to measure the path length change between two points. In a typical installation, the beam consisting of F1 and F2 is sent through a polarizing beamsplitter. F1 goes to a cube-corner (retro-reflector) on the tool whose position is being measured and F2 goes to a cube-corner fixed with respect to the beamsplitter and laser. However, differential measurements could be made as well using F2 in some other manner. Various "widgets" are available for making measurements of rotary position, monitoring multi-axis machine tools, etc.

    The return from the object corner reflector is F1+ΔF1 which is recombined with F2 and sent to an "optical receiver" module - a photodiode behind a polarizer at 45 degrees and preamp which generates a new difference frequency, F2-(F1+ΔF1). This signal, called "MEAS" is compared with REF to produce an output which is then simply ΔF1. (A mixer is shown in the diagram but in practice, it is might be implemented with digital logic like counters and subtractors.) A change in the position of the object by 316 nm (1/2 the laser wavelength) results in ΔF1 going through a whole cycle. By keeping track of the number of complete cycles of ΔF1 as well as its phase, this provides measurements of object position down to a resolution of a few nm with an accuracy of 0.02 ppm!

    More information on the two frequency HeNe laser can be found in the sections: Hewlett-Packard HeNe Lasers and Two Frequency HeNe Lasers Based on Zeeman Splitting. Searching on the Agilent Web site will yield product specific information and application notes on two frequency interferometers. A comprehesive but not too hairy description of the two frequency approach can be found in the Hewlett-Packard`Journal, February, 1976. Yes, this is an old technique (actually much older)! Searching at HP Archive for "Interferometer" and similar terms will turn up many more interesting articles.

    Zygo, another manufacturer of interferometer measurement systesms using two-frequency lasers has an excellent tutorial at A Primer on Displacement Measuring Interferometers and Sam's Copy of Zygo's Primer on Displacement Measuring Interferometers.

    Lasers for Interferometers Using Two-Frequency Lasers

    There are generally low power HeNe lasers with either specially designed (and expensive) laser tubes or an external modulator (also expensive) to produce the two (relatively) closely spaced optical frequencies with orthogonal polarization. Depending on technique, the difference frequency can be anywhere from a few hundred kHz to 20 MHz or more. Since the beat frequency between the reference and measurement signals decreases with one direction of motion and can't go below 0 Hz, a higher difference frequency translates into higher maximum speed of position change in the measurement system. Therefore, depending on the specific application, a higher difference frequency may be essential.

    Optics for Interferometers Using Two-Frequency Lasers

    The following discusses the various types of optical components supplied by Hewlett Packard (now Agilent). Those from other companies like Excell and Zygo are similar.

    The most basic application (for a single axis measurement) will consist of the following optical components:

    Since the optical frequency/wavelength is being used as the "measuring stick" in these systems, it must be known to a high degree of precision and anything that affects it must also be taken into account. In particular, the temperature, pressure, and humidity of the air must be factored into the measurement calculations. Or, if part or all of the measurement setup is in a vacuum, this will affect it. These corrections can be done at least partially automatically with sensors, or by manually entering parameters into the measurement computer.

    These systems generally allow a single laser to be used with installations where the motion of multiple access needs to be measured. So in addition to the actual measurement optics, there will be components to split and redirect the original beam from the two-frequency laser to each axis.

    Interferometers:

    The heart of all of these systems are the interferometers. The three most common configurations are shown in Types of Hewlett Packard/Agilent Interferometers. There can be various permutations of the individual components that are optically and functionally equivalent. Combinations of multiple interferometers mounted on a common platform are also available for compact multi-axis applications. What HP calls the "interferometer" consists of all the components in the center of each diagram - the Polarizing Beam Splitter (PBS), 1 or 2 Retro Reflectors (RRs), and 0, 1, or 2 Quarter Wave Plates (QWPs). There will also be a RR or Plane Mirror (PM) on the "tool" whose position is to be measured, and an Optical Receiver (OR) for the return beam. The Two-Frequency Laser (TWL) can be shared among all the axes of the machine by distributing its beam using non-polarizing beam splitters and 45 degree mirrors ("Beam Benders", but all beam orientations must be a multiple of 90 degrees to the original TFL).

    As noted, all of these interferometers contain a high quality Polarizing Beam Splitter (PBS) cube as their central component. What gets added on to the PBS depends on the specific type and may include Retro-Reflectors (RRs, which are solid cube-corners) and/or Quarter Wave Plates (QWPs). Please refer to the diagram, above. For HP-5517 lasers, F1 is the lower frequency component and is horizontally polarized, while F2 is the higher frequency component and is vertically polarized. (HP-5501 lasers are the opposite, but the only effect is a sign change in the measurement calculation.)

    The Agilent prices are also interesting in that they are at least 5 times what similar optical components would cost from a supplier like Melles Griot or Newport. I do not know how much of this is actually due to the required optical precision compared to less demanding applications.

    See Links to Agilent Laser and Optics User's Manual for general information on all the current Agilent lasers and interferometer optics. For much more on these systems, go to Agilent and search for "Interferometers".

    Electronics for Interferometers Using Two-Frequency Lasers

    The most basic requirement is to convert the phase shift between REF and MEAS to a count or position. Conceptually, this is nearly trivial, being simply the different between the total cycles of the REF and MEAS signals. And in fact, the original HP-5505A display unit did this by brute force with a pair of counters and a subtractor. As will be shown below, this turns out to be a clean, but rather hardware intensive solution. In general, care needs to be taken in the design of the processing hardware and/or software to avoid possible errors ultimately resulting from the Uncertainty Principle.

    Possible approaches

    Sam's Measurement Display for Two-Frequency Interferometers

    I was tired of searching for something inexpensive on eBay and anyhow, wanted something interesting to do. I also miss the days of 0s and 1s a bit (no pun...) and my drawer of ancient TTL chips was getting rather lonely. :)

    I decided on the approach using the up/down counter due to its simplicity. The schematic except for the up/down counter is shown in Sam's Pulse Converter for Two-Frequency Interferometer. It consists of:

    While the laser is warming up and there is no REF signal, only the green LED is lit. Once REF appears but if the MEAS beam is misaligned or blocked, only the RED LED is lit. Once everything is stable and aligned, neither is lit if there is no movement. I also breadboarded a version using a PAL to generate the control signals. This eliminates most of the discrete logic chips.

    Before I added the display, I had to be content watching the green and red LEDs. Any vibration - including moderately loud sounds - result in flickering. I'm not sure what type of music they prefer, but a sustained tone can result in quite impressive activity. :-)

    The multi-digit up/down counter ICs I had found tended to be marginal with respect to their maximum frequency count capability. So I decided to go with the separate chip "brute force" approach for the first version. The prototype shown in Photo of Sam's Measurement Display 1 in Action has been tested and appears to work as expected. This measurement display may be avilable as a kit or fully assembled along with other metrology components for educational purposes in the future. See Installation and Operation Manual for Sam's Interferometer Measurement Display System 1 (SGMD1) for more info including complete specifications.

    The next version of a measurement display will probably be based on an FPGA for the front-end logic with an on-board microprocessor to handle the units/format conversion, user interface, and communications with a PC. But I don't expect that to happen any time soon, if ever. :)

    Sources of Measurement Error in HP/Agilent Metrology Systems

    While it sounds really impressive to be basing precision measurement on the wavelength of light, and HP/Agilent lists the nominal wavelength of the 5517 lasers to be 632.991354 nm - 9 significant figures - there are many environmental and installation factors that impact what is actually useful. The following is the briefest of summaries of accuracy issues. A large portion of the operation manuals for these systems is devoted to this topic. More than you could ever hope to know can be found in the links in the section: Agilent Laser and Optics User's Manual. The following is a brief summary.

    Laser wavelength accuracy

    A common question that comes up with respect to these systems is: "Since these are based on two-frequency lasers, which frequency is used as the wavelength specification?". The quick answer is: It's not clear. :)

    A phase change of 360 degrees of the difference frequency of the measurement beam with respect to the reference beam represents a change in position of of the moving part of the measurement system (e.g., the "tool") by 1/2 wavelength (linear or single beam interferometer) or 1/4 wavelength (plane mirror interferometer). Thus the component (F1 or F2) that goes to the tool is the actual "yardstick" wavelength. If both F1 and F2 are used in a differential measurement, then each contributes to the measurement based on its wavelength. So, strictly speaking, one should use those wavelengths in the calculation. But as a practical matter, it really doesn't matter as the difference in frequency between the two components F1 and F2 is so small compared to the optical frequency, that the error introduced by using one or the other is way below the accuracy specification for even the military versions of these systems.

    It's not clear (at least to me) where the value of 632.991354 nm comes from. My assumption would be that it's the theoretical lasing line center of the Zeeman-split neon gain curve. But it could conceivably be based on F1 or F2 for the specific laser assuming it is used in the normal way with the horizontal component being the measurement beam. Various sources list other slightly different values for HeNe lasers, and the actual fill pressure and ratio of He:Ne, temperature. and other factors will affect this value. And even HP/Agilent has a different value for the 5501B - 632.991372. This difference is about 13.5 MHz in optical frequency, so it's even beyond the error due to which frequency is assumed - line center, or F1 or F2. And it goes the wrong way - F1 is horizontal in the 5517 but nominal wavelength is shorter!

    The laser stabilization depends on the condition of the electronics and will result in a small variation in this wavelength. Even one power cycle to the next does not result in a precise return to the same wavelength due to the particular temperature at which lock occurs. But any variation is will only a few MHz, well below the 0.1 ppm specification.

    Velocity of light

    Ambient temperature, air pressure, and humidity all have a very significant effect on the measurement. Approximately a 1 part-per-million change in the velocity of light and thus measurement wavelength will result from:

    Since 1 ppm is 10X of the basic measurement specification for accuracy, it is clear that these factors must be taken into account. The HP/Agilent measurement systems have sensor options to allow this to be done automatically, or the corrections can be entered manually.

    And, if the "tool" is in a vacuum, that's roughly a 3 part in 10,000 error due to the difference in the index of refraction of a vacuum compared to air!

    Material effects

    Depending on the construction of the equipment on which the interferometer optics are mounted, the change due to thermal expansion and other effects can be very significant resulting in serious errors if not taken into consideration.



  • Back to Laser Instruments and Applications Sub-Table of Contents.

    Scanning Fabry-Perot Interferometers

    Introduction

    While the interferometers described in the previous sections have many applications in diverse areas, the Scanning Fabry-Perot Interferometer (SFPI) is specifically designed to make measurements of the longitudinal (axial) mode structure of CW lasers. It rates it's own set of sections both due to its importance and because it is possible to construct a practical SFPI at low cost without the need for a granite slab or optical table for stability.

    The longitudinal mode structure of a laser is one of those concepts that is often explained but not so often demonstrated. There are a number of indirect ways of showing that it exists including monitoring the beat frequencies between modes and looking at the fringe patterns in a Michelson or other conventional interferometer. One of the clever ways of actually being able to display the modes as they would appear in a textbook is to use an instrument called a Scanning Fabry-Perot Interferometer (SFPI). While conceptually simple, even a basic SFPI can resolve detail in the longitudinal mode structure of a laser that represents better than 1 part in 10,000,000 compared to the frequency of oscillation of the laser.

    Principles of Operation

    An SFPI uses the optical transmission characteristics of a specially designed Fabry-Perot (F-P) resonator as a very selective filter to scan across the optical spectrum of the laser. Any F-P resonator will have a transmission behavior that has peaks and valleys based on optical frequency (or wavelength). The peaks will be located where the distance between mirrors is an integer multiple of one half the laser wavelength. As the reflectivity of the mirrors approaches 100 percent, the peaks become increasingly narrow and the valleys increasingly flat and close to zero transmission. This characteristic looks like that of a "comb" filter which is very selective.

    An SFPI consists of a pair of mirrors with relatively high reflectivity (90% to 99.9% or more is typical) mounted in a rigid frame. In most SFPIs, the laser under test (LUT) is aimed into one end and a photosensor is mounted beyond the other end. The coarse spacing and alignment of the mirrors can be adjusted by micrometer screws. The axial position of one of the mirrors can also be varied very slightly (order of a few half-wavelengths of the LUT) by a linear PieZo Transducer (PZT). (Other methods of moving the mirror can and have been used but the PZT is most popular.) By driving the PZT with a ramp waveform and watching the response of the photosensor on an oscilloscope, the longitudinal modes of the LUT can be displayed in real time. In essence, the comb response of the SFPI is used as a tunable filter (by the PZT) to analyze the fine detail of the optical spectrum of the LUT. As long as the FSR (c/2*L except under certain conditions, described below) of the SFPI is larger than the extent of the lasing mode structure of the LUT, the mode display will be unambiguous. Where this condition isn't satisfied, the mode display will wrap around and may be very confusing. For example, the common helium-neon (HeNe) laser has a gain bandwidth of about 1.5 GHz and longer HeNe laser tubes will generally operate with multiple longitudinal modes covering much of this range. Thus the FSR of an SFPI to be used with such a laser must be greater than 1.5 GHz, corresponding to an SFPI cavity length of less than about 100 mm (assuming c/2*L). For Nd:YAG, the gain bandwidth is about 150 GHz, which results in a required SFPI cavity length of less than 1 mm! However, in practice, lasers don't necessarily lase over their entire gain bandwidth, especially if specific steps have been taken to assure single or dual mode operation (also called single or dual frequency operation). For those - which include many useful lasers - the requirement can be relaxed such that the FSR of the SFPI only needs to be larger than the width of the expected mode structure. And for a single mode laser, this would be only the width of the lasing line itself. Therefore, in these cases, a long cavity low FSR SFPI will result in the highest resolution.

    Commercial scanning Fabry-Perot interferometers usually cost thousands of dollars - or more! But it's possible to construct an SFPI that demonstrates the basic principles - and can be even quite useful - for next to nothing, and one that rivals commercial instruments for less than $100.

    The resolution ("resolvence") of a Fabry-Perot interferometer is determined by the wavelength, mirror reflectance, mirror spacing, and incidence angle of the input beam. For the following, we assume normal incidence (which will be satisfied in most practical situations).

    Consider an SFPI with a mirror spacing (d) of 80 mm and reflectance (R) of 99 percent at a wavelength (Lambda) of 632.8 nm (red HeNe laser):

    
                     (Lambda)2 * (1-R)        4*10-13 * 0.01
     Delta-Lambda = ------------------- = --------------------- =
                      2*d*pi*sqrt(R)       0.16 * 3.14 * 0.995
    
    
      ~8*10-15 m = 0.000008 nm or about 6 MHz.  (633 nm corresponds to 474 THz.)
    

    Another measure of the performance of an interferometer or laser cavity is the "finesse". This dimensionless quantity is the ratio of the FSR to the resolution. In essence, for the SFPI, finesse determines the how much fine detail is possible within one FSR. The reflectance finesse is equal to pi*sqrt(R)/(1-R) where R is the reflectance of each mirror (which are assumed to be equal). For R near 1 as would be the case in a useful SFPI, this reduces to pi/(1-R). While other factors will affect the finesse, this equation will be reasonably accurate for a properly designed spherical mirror cavity. So, with a reflectivity of 99 percent for both mirrors, the finesse will be roughly 300. If the FSR is 1.875 GHz as in the example above, the resolution will be approximately 6 MHz, which is in agreement with that calculation.

    Other factors will conspire to reduce the useful resolution of a practical SFPI. At modestly high mirror reflectivity (e .g., R=99%), these include alignment, input beam diameter, and input beam collimation. As R is pushed closer to 100%, the quality of the mirrors, their cleanliness, and internal losses become increasingly important. But for the example above, even if the actual finesse is worse by an order of magnitude compared to the theory, it will still be possible to easily resolve the individual modes of any common HeNe laser and probably even the nearly 2 meter long Spectra-Physics model 125 (177 cm resonator, mode spacing of 85 MHz). This is a factor of better than 1 part in 10,000,000 comparing resolution to optical frequency!

    However, note that while textbooks will tell you that the peaks should get through with little attenuation, this is probably not going to be true with practical high finesse SFPIs. (At least not those you're likely to see!) The amplitude of the peaks will depend critically on the quality of the mirrors and of course, on the alignment. For "laser quality" dielectric mirrors, I've gotten as high as 5 to 10 percent peak transmission for a high finesse SFPI using mirrors with a reflectivity of 99.8%. I'm sure this can be improved upon but even so, for a 1 mW laser, there is still more than enough optical power at the output of the SFPI to produce a nice display on most scopes using a 1:1 probe without a preamp.

    (From: A. E . Siegman (siegman@stanford.edu).)

    In evaluating the effect of losses in Fabry-Perot mirrors you really have to distinguish between internal losses (or loss-equivalent effects, like scattering) that are physically located "inside" the mirrors (i.e ., inside the effective reflection plane of each end mirror), and external losses that are physically located "outside" the effective reflection plane, but still within the physical layer of the mirror.

    Losses that are outside the mirrors are effectively just additional external transfer losses in the system, i.e . they have the same effect as if they were separate from the FP, so that they don't affect the FP itself but just weaken the light before or after the FP.

    Losses inside the mirrors (aka "internal" losses) are more serious because they are exposed to the higher-intensity resonant fields inside the FP and therefore can significantly affect the finesse and peak transmission of the FP.

    Just measuring the net reflectivity and net transmission of the mirror itself won't clearly distinguish between these internal and external losses. Also, how you'd describe a situation where the losses are distributed through a moderately thick mirror layer is something I've never thought through; doing this would require a slightly more sophisticated wave calculation of forward and backwave wave propagation inside the finite-thickness partially absorbing mirror layer itself.

    (Too bad I'm no longer actively teaching laser courses; this calculation would make a nice homework problem to torment -- sorry, educate -- students.)

    Mode Degenerate Fabry-Perot Interferometer

    A major disadvantage of the general spherical F-P cavity is that super precise alignment and control of the input beam size and collimation, along with an intracavity aperture, may be needed to suppress higher order transverse modes in the SFPI resonator. Even though not present in a TEM00 laser, higher order modes are almost unavoidable in the SFPI cavity and may in fact dominate the display and render it completely useless. Even if such time consuming steps are taken, there will always be uncertainty as to what is actually being seen. The flat-flat cavity doesn't have this problem but suffers from disadvantages of its own, mainly in the need for a well collimated input and very precise mirror alignment to achieve high finesse and as a result, reflection of the input back directly back into the laser, which may be destabilizing in some cases.

    One way to eliminate the transverse mode problem is to use a cavity configuration called a Mode Degenerate Interferometer (MDI) in which the higher order transverse modes have the same frequency/wavelength as some of the TEM00 (longitudinal) modes and thus simply fall on top of them in the display. Even though each peak in the display representing a longitudinal mode of the input laser may actually be built up of contributions from multiple transverse modes excited in the resonator of the interferometer, the characteristics of the individual longitudinal mode components in each of these transverse mode are the same so the accuracy of the resulting display isn't affected. (This should not be confused with the very different situation of a laser having multiple transverse modes in its output where the frequencies, phases, amplitudes, and polarizations of the corresponding longitudinal modes in each transverse mode may differ.)

    Two practical arran